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The Ultimate Ceramic Grade for Finishing Hardened Materials: "NTK CeramiX" HX5

7/15/2020

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NTK CeramiX HX5 replaces CBN
NTK HX5 CeramiX Wear Comparison to CBN competitors
NTK developed this latest game changing ceramic material NTK CeramiX HX5 to replace CBN. As a ceramic cutting tool specialist, NTK has been researching new advancements for ceramics in the industry for decades.

They recently introduced a new grade that matches CBN on performance.
The new CeramiX "HX5" grade provides a cost saving solution for hard turning applications.  It's designed for Hard Turning with continuous cut in the Hardness range of 55 to 66HRc
NTK HX5 CeramiX Wear Comparison to CBN Chart
NTK HX5 CeramiX Wear Comparison to Competitors CBN. This chart corresponds to the photos above.
  • NTK CeramiX is an advanced ceramic material achieving the performance to compete with CBN.
  • New TiAlN coating offers excellent wear resistance for hard turning.
  • In continuous machining materials with a hardness of 55 to 65 HRC, HX5 matches the performance of CBN

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Tapping into your Saturday instead of milling around?

1/16/2019

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Over the years, many of our customers have come to us because they were regularly breaking taps.
One case involved a shop owner who was machining a critical part for a radar component. Made of TiAl 64V titanium, the part required 683 blind holes.

Because of the tapping operation, his customer had to allow a tap deviance of .040" in depth to allow for the thread clearance.
MTI 03012 C3 A60 MT11 2-56 Thread mill
Carmex 2-56 thread mill
This meant that the holes had to go from a depth of .150" to .190". The 2-56UN thread’s major diameter was .086", and the drill diameter .070".

Repeatability was nearly impossible on his CNC equipment, and he literally came in every Saturday to tap the holes by hand. When he started talking with us, he was breaking his taps after only 20 holes — an extraordinarily short tool life.

By re-examining his technology, and switching to Carmex Precision thread milling, he was able to accomplish the threading of 683 holes with a single thread-mill on his CNC equipment.

Despite the number of passes, the wear factor between the first and the last holes could only be measured in tenths, and the customer was able to get the thread detail back to its original .150" full thread depth. Perhaps just as important, his Saturdays are now “tap-free.”

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Next Generation Tooling Now Offers Technical Training!

6/14/2017

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We are very excited to announce that we are now able to offer on-site technical training to YOUR machinists at YOUR location!  This is offered at no charge  to customers who use any of the manufacturer's whom we represent in California and Nevada.  

However, just because you don't purchase things from us, don't feel left out! We also offer on-site topic specter training on any of the following topics for $150/hour.  

Each presentation lasts about 2 hours.  The presentations last approximately 45-60 minutes with the remaining time for Q&A and discussion about unique applications in your facility.
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Training Classes Available:
Machining 101
  • Basic Boring
  • Basic Chamfering
  • Basic Drill Training
  • Basic End Mill
  • Basic Indexable
  • Basic Tap Training
  • Basic Tool Holders
  • Basic Work Holding / Fixturing​

Advanced Part Manufacturing:
  • Programming Tool Path – Climb versus Conventional
  • Material Machinability – Cubic Inches of Stock Removal
  • Part Set Up / Work Holding / Fixture 
  • Tool Holder Selection, Collet, Solid, Hydraulic, Shrink Fit
  • Cutting Tool Selection – Substrate, Geometry, Coating, Speed and Feeds 
  • Estimating Part Cycle Time
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Blue Photon Labor Saving Chart

2/15/2017

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Complex part shapes have time consuming part loads to assure the part is properly nested before machining. Blue Photon makes a hard to load part easy and reduces the number of loads.

Traditional workholding does not usually utilize a machine’s full capabilities because of limited machining access therefore multiple workholding fixtures and process steps are required.

*Labor cost per part was calculated @ $50.00 per hour, based on 21 hours run time per (3) 8 hour shifts/5 day work weeks. 6,240 total hrs. per year
Blue Photon Workholding Labor savings chart
Blue Photon Workholding Labor savings chart

How the blue photon system realized reduce labor cost

With Blue Photon workholding technology, once the part is bonded to the transfer tool it can be loaded into all machines using the same machine mounted workholding fixture system such as Erowa, System 3R etc. The workpiece loads in seconds.

The ability of Blue Photon workholding technology to hold the workpiece on one side providing 5 and in some cases 6 side machining access is unheard of when machining castings and other near-net shape parts.

​There is also reduced foot print for this cell and reduced capital investment to create the cell because multiple operations can be done in one workholding.
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Aerospace Composites Training in Los Angeles on May 10

1/12/2016

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Mark Your calendar: May 10, 2016 and join us in Los Angeles for Aerospace Composites & High Temperature Alloys Training
OSG's Aerospace training for composites & high temp alloys covers:

​Difficulties when machining, troubleshooting, the best tools for aerospace machining and more! 


What You’ll Learn
  • Composite and High Temp Alloys Overview
  • Difficulties Machining Composites & High Temp Alloy
  • Troubleshooting Manufacturing Issues
  • Best Tools for Machining Composites & High Temp Alloys
  • And More!

Who Should Attend:
This seminar will benefit anyone curently machining or interested in learning more about machining composites and high temp alloy materials. 

Machinists, operators, manufacturing engineers, programmers, etc.
Sign Up Here
Seminar Agenda
9:00 - 12:00 - Composites
  • Introduction to Composite Materials 
    • What are Composites?
    • Types of Composites
    • Advantages and Disadvantages
    • Thermosets vs. Thermoplastics
  • Difficulties Machining Composites 
    • Delamination, Uncut Fibers, Etc.
    • Troubleshooting
  • Tools for Threading, Drilling and Trimming Composites 
    • Breakdown of Tools and Case Studies
12:00 - 1:00 - Lunch (Provided)
1:00 - 4:00 - High Temp Alloys
  • Overview of High Temp Alloys 
    • Super Alloys
    • Titanium
    • Stainless Steels
  • Difficulties When Machining 
    • Troubleshooting
  • Tools for Machining 
    • Chip Breakers
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    Technical Support Blog

    At Next Generation Tool we often run into many of the same technical questions from different customers. This section should answer many of your most common questions.

    We set up this special blog for the most commonly asked questions and machinist data tables for your easy reference.

    If you've got a question that's not answered here, then just send us a quick note via email or reach one of us on our CONTACTS page here on the website
    email us

    Authorship

    Our technical section is written by several different people. Sometimes, it's from our team here at Next Generation Tooling & at other times it's by one of the innovative manufacturer's we represent in California and Nevada.

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Established 1995
​

Next Generation Tooling
10240 Cavalletti Drive
Sacramento CA 95829
916.765.4227
Northern California
23 Maxwell Street
Suite B
Lodi, CA 95240
Southern California
22343 La Palma Avenue
​Suite 126
Yorba Linda, CA 92887
© 2023 Next Generation Tooling, LLC. 
All Rights Reserved
Created by Rapid Production Marketing

Find us on Instagram @nextgentool

  • Home
    • Schedule
    • Training
  • About
    • History
    • Contact
  • Territories
    • NorCal & N-NV
    • SoCal & S-NV
    • Mountains
  • Principals
    • Tooling >
      • 2V Industries
      • BIG Daishowa
      • Champion Storage
      • Drill America
      • Jewell Group
      • Mapal
      • Martindale Gaylee
      • OSG Tool
      • Performance Micro Tool
      • Platinum Tooling
      • TechniksUSA
    • Workholding >
      • BIG Daishowa
      • Earth Chain
      • Jergens
      • mPower Workholding
  • Promotions
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  • News
  • Technical