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Layout and Planning Techniques for 5-axis CNC Machining Centers

12/20/2022

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Jergens Workholding Layout and Planning Techniques for 5 axis CNC Machining Centers
​Jack Rushlander, Jergens Technical Sales Manager discusses layout and planning techniques for 5-axis machining centers.

Jack talks about how advancements in 5 Axis CNC machining technology has changed dramatically in the past 20 years. Dynamic Work Offsets and other capabilities have made workholding easier but also given shops even more opportunities to to improve process and reduce cycle time.

Check out the video below and see how Galactic Widget Company tackles the workholding of a Thingamajig.

  • 00:00 - 01:35 Introduction
  • 01:35 - 03:50 The Pros of 5-Axis
  • 03:50 - 06:20 The Cons of 5-Axis
  • 06:30 - 09:36 Process Essentials
  • 09:39 - 11:53 The Machine
  • 11:55 - 15:40 Part Drawing & Raw Material
  • 15:50 - 19:45 When to Use a Dovetail
  • 19:46 - 21:35 Start to Finish Operation in Drawings
  • 21:36 - 30:38 Work Envelope in Solidworks
  • 31:24 - 33:58 Analyze With Your Machinists
  • 35:30 - 37:08 Troubleshooting
  • 37:18 - 37:56 Getting Other Eyes on Your Project
  • 38:00 - 39:40 The Process of Sending Project to Your Programmer
  • 39:45 - 49:36 Questions
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The Anti Lift Jaw System for a 5th Axis Vise & a Comparison between 5th Axis and Lang Workholding

2/18/2020

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The anti-lift jaw system from 5th Axis is available for those customers requiring higher precision and accuracy during secondary operation machining.

The system uses a cleat and angled soft jaw to pull the jaw in and down when torque is applied to the lead screw.

Step 1
Loosen shoulder bolts and remove the standard master jaws from the vise base.
5th Axis AL75A anti jaw lift installation
5th axis AL75A remove master jaw
Step 2
Take the shoulder bolts and utilize them to bolt the cleats onto the vise base.  Torque shoulder bolts to 20 ft lbs.  (27.11 Nm)

5th Axis anti jaw lift shoulder bolts AL75A
5th Axis AL75A torque shoulder bolt
Step 3
Take anti-lift soft jaw and insert the soft jaw into the cleat.  It helps if you insert the soft jaw at a 45 degree angle.  Ensure that soft jaw seats properly into cleat.

5th Axis anti jaw lift installation AL75A
5th Axis AL75A soft jaw seating
Step 4
Take soft jaw covers and place them on the backside of the jaw.  Tighten bolts to secure covers to the soft jaw.  These covers ensure that no chips on debris enter the anti-lift soft jaw.

5th Axis Anti lift AL75A

Comparison of Jaw Lift on
5th Axis & Lang Workholding

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Next Generation Tooling Now Offers Technical Training!

6/14/2017

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We are very excited to announce that we are now able to offer on-site technical training to YOUR machinists at YOUR location!  This is offered at no charge  to customers who use any of the manufacturer's whom we represent in California and Nevada.  

However, just because you don't purchase things from us, don't feel left out! We also offer on-site topic specter training on any of the following topics for $150/hour.  

Each presentation lasts about 2 hours.  The presentations last approximately 45-60 minutes with the remaining time for Q&A and discussion about unique applications in your facility.
Picture
Training Classes Available:
Machining 101
  • Basic Boring
  • Basic Chamfering
  • Basic Drill Training
  • Basic End Mill
  • Basic Indexable
  • Basic Tap Training
  • Basic Tool Holders
  • Basic Work Holding / Fixturing​

Advanced Part Manufacturing:
  • Programming Tool Path – Climb versus Conventional
  • Material Machinability – Cubic Inches of Stock Removal
  • Part Set Up / Work Holding / Fixture 
  • Tool Holder Selection, Collet, Solid, Hydraulic, Shrink Fit
  • Cutting Tool Selection – Substrate, Geometry, Coating, Speed and Feeds 
  • Estimating Part Cycle Time
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How Its Made 5th Axis Workholding Vises

8/24/2016

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In case you missed the episode of 5th Axis vises on How Its Made, you can re-watch it right here.

This may be useful in explaining what you do in your job.... even though there's a lot of talk about "carving", "shaping" and "Sculpting"

Howitsmade16 from Mathew Richard on Vimeo.

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    Technical Support Blog

    At Next Generation Tool we often run into many of the same technical questions from different customers. This section should answer many of your most common questions.

    We set up this special blog for the most commonly asked questions and machinist data tables for your easy reference.

    If you've got a question that's not answered here, then just send us a quick note via email or reach one of us on our CONTACTS page here on the website
    email us

    Authorship

    Our technical section is written by several different people. Sometimes, it's from our team here at Next Generation Tooling & at other times it's by one of the innovative manufacturer's we represent in California and Nevada.

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Established 1995
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Next Generation Tooling
10240 Cavalletti Drive
Sacramento CA 95829
916.765.4227
Northern California
23 Maxwell Street
Suite B
Lodi, CA 95240
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22343 La Palma Avenue
​Suite 126
Yorba Linda, CA 92887
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All Rights Reserved
Created by Rapid Production Marketing

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      • 2V Industries
      • BIG Daishowa
      • Champion Storage
      • Drill America
      • Jewell Group
      • Mapal
      • Martindale Gaylee
      • OSG Tool
      • Performance Micro Tool
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