We are very excited to announce that we are now able to offer on-site technical training to YOUR machinists at YOUR location! This is offered at no charge to customers who use any of the manufacturer's whom we represent in California and Nevada.
However, just because you don't purchase things from us, don't feel left out! We also offer on-site topic specter training on any of the following topics for $150/hour.
Each presentation lasts about 2 hours. The presentations last approximately 45-60 minutes with the remaining time for Q&A and discussion about unique applications in your facility.
Training Classes Available:
Advanced Part Manufacturing:
Next Generation Tooling is excited to offer some new services coming in 2015!
Below is a very fast video of our new training series on Tapping which we can present to your manufacturing team at your site.
It's a comprehensive overview of screw thread terminology, thread forms, fundamentals of threads, classes of fit, Tap basics, types of chamfers, the tapping process,tap types, screw thread inserts, helix angles, core diameters, re an hook angles, thread reliefs, pitch tolerances, H limits, Tap substrates, Surface treatment and coatings, tapping speeds, tap drill sizes.
Understanding tool geometry and selecting the right tap for different workpiece materials can help take the anxiety out of tapping operations.Many machinists have learned to dread tapping. The story goes something like this. They press cycle start and then step back because the machine is in control. If the tap should hit bottom, too bad; the cycle must be completed—no feed-hold is allowed here. If the wrong feed rate was programmed, tough luck; the feed rate override is disabled. What else is there to do but cringe as the tap enters the hole?
For example, lowering the chip load can eliminate premature wear on a tap. Defined as the load induced on any one cutting edge, chip load is typically controlled by altering the feed rate. As mentioned earlier, this is not possible when tapping but the chip load can be altered through tap selection.
OSG’s Hy-Pro tap is designed for vertical and horizontal CNC tapping. The VXL tap (left) has a fast spiral-flute design for vertical machining. The HXL tap, with a slower spiral to break up chips, is for horizontal machining.
For any questions about your specific tapping problems be sure and give us a call at 916.765.4227
The tolerance of the tap should be manufactured as close as possible to the finished internal thread tolerance.
This practice ensures that the threads produced will comply to the gage tolerances providing that the working conditions such as machine, chucking tools, and workpiece match the application.
H LImits Explained
H limits are used to properly size a tap for the threaded hole to be produced. They are selected based upon the tolerance required for the part. These tolerances are defined by the symbols class 1B, 2B, or 3B.
The sizes of a 2B and a 3B tap are different. The 2B tap is smaller in size. It has an outside diameter of 0860 inches. The 3B tap is larger by .0130 inches, making its outside diameter .0990 inches. As the sizes progress up the tap scale, it increases in size by .0130 inches in outside diameter. Other types of taps, such as hand or fractional taps, increase in increments of 1/4 of an inch and referenced not as a number, but the size in inches
Selecting a H Limit on a tap
Once the class of thread and part tolerance has been defined, an H limit is selected to produce a thread that is within the minimum and maximum limits for that class if fit. These limits are the same as the Go and Not Go thread plug gage dimensions.
The goal is to select a tap with an H-limit that is near the middle of the part tolerance. For instance, if the total tolerance was .005", the tap should be approximately .0025" larger than the minimum limit of the part and .0025" smaller than the maximum. In order to handle the widest variety of tapping conditions, the "40% rule" is commonly applied.
Using this rule, the tap is selected at 40% of the part tolerance. For instance, if the part tolerance is .005", multiplying .005" by 0.40 equals .002". Thus, the tap would be .002" larger than the minimum limit of the part or Go thread gage.
With the position of the tap in relationship to the part tolerance established, the selection of an H limit number, such as H3, H4, H5, etc. is possible. H limits are a sequence of size "steps" in .0005" increments beginning at the minimum size limit of the part, starting with H1.
In other words, an H1 limit is one .0005" increment larger than the minimum limit or Go gage, an H2 is two .0005" increments (or .001) larger than the minimum limit, an H3 is three .0005" increments (or .0015") and so on.
In the example above, a tap that is .002" larger than minimum limit, is four .0005" increments larger, or an H4. This would be the tap H limit recommendation for this tolerance.
Taps are general marked with the appropriate tolerance class for their intended use. The U.S. GH thread class numbers are not marked on the tap.
Tolerances for the various GH numbers are shown in the chart below
Classification for the tolerance 1B can be provided upon request.
Taps for cast iron and titanium tapping are designed one GH class higher to provide better tool life.
Technical Support Blog
At Next Generation Tool we often run into many of the same technical questions from different customers. This section should answer many of your most common questions.
We set up this special blog for the most commonly asked questions and machinist data tables for your easy reference.
If you've got a question that's not answered here, then just send us a quick note via email or reach one of us on our CONTACTS page here on the website
Our technical section is written by several different people. Sometimes, it's from our team here at Next Generation Tooling & at other times it's by one of the innovative manufacturer's we represent in California and Nevada.
Next Generation Tooling
10240 Cavalletti Drive
Sacramento CA 95829
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