We are very excited to announce that David Edge has joined the Next Generation Tooling team. David has a wealth of experience from his 45+ years in the metalcutting industry. He not only knows the technical aspects of cutting tool applications but also the procedural functions that are important to manufacturers, Industrial distributors and machinery dealers.
David began his career in 1972 as a manufacturing engineer in turning applications, with Pneumatic Auto Turret lathes, Tracer lathes and manual Turret lathes. He cut his teeth in sales for 11 years as a cutting tool specialist for Valenite in the Bay area.
He moved north to work for RTW and Iscar where he managed Washington, Oregon and Western Canada for the many aerospace applciations in that area. In 2012 he moved back to the Bay area to manage Northern California for Tungaloy.
David also brings first hand experience as a distributor from his time at J&L Industrial Supply and Aronson-Campbell Industrial Supply as a carbide application engineer. He has a deep understanding of what the expectations are of a industrial distributor from a manufacturer.
David also has an inside knowledge of the expectations of a machine tool dealer from his time back in the late 1980's working at Selway Machine Tools.
We where very excited to meet and greet many of our customers at the 2017 Western Tool & Supply Open House.
It was held at their San Jose, CA. on September 21- 22, 2017.
We featured quite a few featured products from our principals during the two day event. It was great discussing lots of technical applications that machinists brought to us!
We got to spend a few days in Chicago to get a great preview of some of the newest products and innovations for the kind of machining we do on the West Coast.
There's some really informative videos on quite number of the products so be sure and give yourself some time to watch them.
Use as a single or double station fixed jaw vise. Two vises for the price of one.
The small footprint allows for multiple units to be ganged together on vertical or horizontal machines.
BIG KAISER is continuing down the path of digital tooling innovation with the introduction of the EWD EVO, a digital boring head designed with a single goal in mind—making the life of an operator as easy as possible.
It will be synched with the new BIG KAISER smartphone and tablet app, which was developed to enhance user friendliness while assembling and running BIG KAISER boring tools.
Not only will you be able to read the cutting diameter change, but the app will also help operators determine optimal cutting parameters from their tool assemblies. The app will also log historical adjustments for all tools ever synched with it, a critical piece for shops joining the smart manufacturing movement.
Heimatec Inc. spotlighted its complete line of live tools and showcased them at IMTS in a series of four new catalogs. Already offering the most complete line of live tools available in the industry, with over 40,000 designs in its database,
Check out the video! Matt Saccomanno discusses the Microconic Workholding system at IMTS 2016.
Masa Tool has developed the Microconic™ system specifically for holding workpieces from Ø0.15mm to 10mm (Ø0.006" to 0.390") in any machine that has a collet-type chuck.
The Microconic™ system works with either draw-type or push-type standard collet systems that are in any machine.
The Over-grip collet capabilities of Masa Microconic™ System, introduces a whole new world of time saving opportunities awaiting. Our Overgrip Collets open up to 4mm (0.157") diameter larger than the clamping diameter.
Read this section or just watch the video! The SpinSelect Multi-Pocket Selectable Tool Holder was created to increase productivity and consistency by decreasing downtime associated with tool and insert setups and changovers.
Designed for use on most lathes having a turret or tool post, SpinSelect™ offers significantly better throughput on machining tasks such as heavy roughing, harder material removal, and short runs. Machining operators have seen up to an 85% savings on changeover/setup times as SpinSelect creates a nearly continuous runtime with offline insert changes/reloading.
The high speed turning of aluminium alloys and non-ferrous materials has now been taken to a new level with the introduction of the NTK PD2 insert line. With exceptional edge sharpness and adhesion resistance, the new PD2 range of inserts are ideal for extending tool life and productivity on difficult to machine alloys.
Furthermore, the edge toughness and composition give the PD2 tool life and consistency that is unrivalled when conducting interrupted and continuous machining.
The new PD2 is available as a positive insert with a CCMT, DCMT and TPMT geometry that provides a PCD cutting edge length of 2.3mm with the option of a 0.2 or 0.4mm corner radius. The various insert geometries and available with an insert thickness from 2.4 to 9.5mm.
Complementing the positive geometry inserts is a complete selection of negative type inserts for the PD2. The CNMX, DNMX and TNMX geometries have a cutting length of 3.4, 4.5 and 3mm respectively and all inserts have a 4.76mm thickness that promotes strength and rigidity. The three insert types are available with a corner radius of 0.4 or 0.8mm to prevent edge breakages and prolong tool life and consistency.
Both the positive and negative type single cutting edge inserts are available with a range of toolholder designations to suit all types of turning centre from the smaller sliding head centres through to heavy duty turning machines.
A variety of cutting tools exhibited included the new EXOPRO AERO end mill series for composites.
Ever dream of machining composites without delamination and tool life issues? Composites are constructed with layers of material that are prone to delamination. They are also known to be abrasive and could easily wear your tool down. If your tool loses its sharpness, the material gets pushed away instead of cut, producing uncut fibers. OSG’s EXOPRO® AERO-BNC routerovercomes these problems and even provides high feed roughing and a superior finish.
Longer Tool Life
The AERO-BNC also features OSG’s patented diamond coating which has a maximum diamond grain size diameter of 2μm. This ensures our coating is super smooth. Unlike our competition, we manufacture all diamond products in-house using our grinding technique on our special carbide substrate. This patented diamond coating coupled with the AERO-BNC router’s thick core diameter and multiple flutes extends tool life significantly. Improved part finish and sharper cutting edges are also the end results of the diamond coating.
The AERO-BNC is extremely versatile and can be applied in both thick and thin laminates. It is versatile enough to handle trimming, slotting and shoulder milling applications! It also can engage parts by plunging, ramping or helical entry and is available in various end cuts to enable you to find the right tool for your job.
The International Manufacturing Technology Show is one of the largest industrial trade shows in the world, featuring 1,900 exhibitors and 100,000 visitors. The event is held every two years in September at McCormick Place, Chicago.
Don't miss out on the biggest show in Manufacturing - Register today! On-site registration is open Monday, Sept. 12 through Saturday, Sept. 17 in all four buildings of McCormick Place.
Tooling & Workholding Systems Pavilion in the West Building is open 9:00 a.m. - 5:00 p.m.
Several of our Principals will have products on display at IMTS 2016. Below is where you can find them at the show.
Pavilion: Tooling & Workholding Systems
Let us know if you're attending and let's make plans to meet each other in Chicago!
More and more, we are asked this fairly simple question from shops who want to purchase BIG-PLUS® dual contact tooling from sources other than us. One would certainly think that this must be the situation, given that more than 100 of the world’s top selling machine tool builders have adopted the BIG-PLUS spindle system as their own standard. The truthful answer to anyone who asks is that this system has not been standardized by any governing body such as ISO, DIN, JIS, or ASME.
This comparison of licensed BIG-PLUS vs. unlicensed BIG-PLUS tooling shows how little or no taper contact in the unlicensed tool holder can allow “float” in the spindle taper with no positive radial location, causing large cutter runout and immediate fretting corrosion on that spindle face that can severely damage the spindle.
BIG Daishowa, the original developer of this system and a major reason that it has been so widely accepted throughout the world, still holds all of the proprietary information and, more importantly, the grand master gages that are used for reproducing spindles and tooling. Access to this information and gaging is well protected by BIG and is only provided to those companies who acquire a license agreement, mostly to protect the integrity of the system, which uses very close tolerances in order to function at its designed performance level.
The popularity of BIG-PLUS has surged over the past ten years as many shops have tried the system and have witnessed for themselves the huge benefits in higher performance and accuracy over standardized taper contact tooling systems, such as CAT or BT. Other dual contact systems, such as HSK, have also seen a rise in popularity for similar reasons, but perhaps not with all of the same benefits of BIG-PLUS. Unfortunately, all of this increased popularity and demand has been accompanied by a surge in unlicensed copies to the market that offer all kinds of promises and prices never seen before.
I cannot fault a shop for purchasing cheap dual contact tooling after being told by their supplier that it will work just as good as the originals for half the price. After all, human nature wants to find the best offer at the best price – that sort of deal is capitalism at its best. As consumers, we are all confronted with choices every day about buying similar products that do similar functions from a wide range of suppliers and costs. For me personally, I usually decide to buy cheap only when I know the product will be used one time and then thrown away. On all other purchases, I’m in it for the long haul and willing to pay higher prices. At the end of the day, I want to be confident I made the right choice for the long term, and I’m willing to pay more for my peace of mind.
Master gages for tooling are quite common. Generally all of them are traceable to a known master to compare the accuracy for rate of taper for production of tool holders, such as CAT or BT. ISO dual contact systems such as HSK rely on the use of a grand master gage that all other master gages are produced to, thereby guaranteeing that all HSK tool holders are the same everywhere in the world. Our company decided to find out how the world’s leading suppliers of HSK tool holders compared to the tolerances of the ISO standard. After acquiring more than 30 HSK-A63 taper tools from our competitors from all over the world and making a detailed quality inspection of the taper itself, we found that 50 percent of the samples were not in tolerance.
What are the consequences to a poorly researched choice in BIG-PLUS tooling? Unless all of the tools are marked “BIG-PLUS® Spindle System-License BIG DAISHOWA SEIKI,” the use of tooling not made by BIG Daishowa or its licensees may result in unsatisfactory performance and/or damage to very expensive spindles. Conditions producing such unsatisfactory performance include:
Jack Burley is the vice president of sales and engineering at BIG KAISER Precision Tooling Inc., 2600 Huntington Boulevard, Hoffman Estates, IL 60192, 847-228-4011, Fax: 847-228-0881, firstname.lastname@example.org, www.bigkaiser.com.
Start measuring tools in less than 5 minutes! The STP MAGIS generation of tool presetting and measuring systems, from Big Kaiser, has revolutionized the value of entry level tool measurement. The innovative SimpleVision control delivers all of the needed measuring features and functions in a user friendly, clean and trouble free single screen user interface.
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KAISER Precision Tooling strengthens alliance with BIG Daishowa
Rümlang, Switzerland -- KAISER Precision Tooling Ltd has determined to strengthen its partnership with its long-term partner, BIG Daishowa Seiki Co Ltd of Japan, and agreed to become a company of the BIG Daishowa group as of April 15, 2015.
Executive management will remain in place following the transaction, with Peter Elmer as CEO leading European operations, and CEO Chris Kaiser overseeing North American operations. The original KAISER facility in Rümlang, Switzerland, will continue to have an integral role in the company’s worldwide R&D and manufacturing strategy.
“Our family has been working for some time on a succession plan to ensure the continued growth and success of this company,” says Chris Kaiser. “With 35 years of successful collaboration with BIG Daishowa, we are confident KAISER is in the right hands for the future.”
The strengthened alliance is expected to help the company balance manufacturing resources and market and currency fluctuations around the globe. Customers will benefit from a fully consolidated portfolio of tooling solutions and ancillary products. Following the alliance, BIG Daishowa will have approximately 900 employees.
Our blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling at other times it's by one of the wonderful manufacturer's we represent in California and Nevada