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For several years, KPT/Kaiser had offered BIG-Plus® KAB tool shanks and other BIG tooling components, manufactured in Japan by BIG Daishowa Seiki. Now, BIG KAISER Precision Tooling, Inc. has expanded its BIG Daishowa product line with new tooling, the new FULLCUT MILL indexable insert milling cutters, and other products for the new generation of MTC milling turn centers.
BIG Daishowa Seiki, is one of the world’s leading producers of precision tool holders and measuring accessories, it operates four manufacturing facilities in Japan, one in Osaka and three in Awaji. The company was established in 1967 and now employs more than 500. Heinz Kaiser AG (HKAG) celebrated its 66th anniversary in 2014, and is Europe's leading producer of precision boring tools and modular tool systems. HKAG and its subsidiaries serve manufacturing communities in the global market of more than 30 countries.
Precision tool measurement and presetting systems include:
Additional BIG KAISER Precision Tooling Inc. products include:
Speroni MAGIS Tool Presetting System
A new line of tool presetting and measuring systems & controls which revolutionizes the way one uses software in the tool measuring world.
In today's world, software companies add screens, windows and menus in order to give the user more features.
Speroni's MAGIS control for tool presetting and measuring combines all of the needed features and functions in a user friendly, clean and trouble free single screen user interface. The Speroni STP MAGIS tool presetter eliminates the trial and error of tool set-up while providing first part precision - saving you time and money.
The STP MAGIS is constructed of Pearlitic class 40 cast iron, this provides for added precision in measurements and increased durability. Precise, modular and upgradeable by design, the Speroni STP MAGIS is an outstanding value
BIG CAPTO Tool Holders
BIG Kaiser offers the most accurate and flexible BIG CAPTO systems available. Achieve the highest level of precision & flexibility for your multitasking operations.
WHEN BIG CAPTO & WHY BIG KAISER
As a licensed manufacturer since 2002, BIG Daishowa through BIG Kaiser offers a wider range of rotating BIG CAPTO Tooling than any other provider. Extended reach collet chucks feature the world class New Baby Collet system with less than 3 microns guaranteed accuracy at 4xD.
Other premium tool holding solutions with BIG CAPTO include the MEGA ER Grip, Hydraulic chucks, the MEGA E collet system, MEGA D milling chucks for highest rigidity of end milling, MEGA Micro chucks with the world's smallest collet system for reaching into tight areas, and many more.
BIG Kaiser offers two key products lines to meet your tapping needs.
The Mega Synchro Tapping Holder, available in 41 bodies and 45 tap holders, offers ideal projection lengths for any machine. It improves thread quality and tool life by reducing thrust loads caused by synchronization errors during rigid tapping.
The Drill Tapper is a unique system for drilling and tapping. This quick-change holder lets you exchange taps and drills in seconds, providing two operations with one stable head.
Get the most out of your current machining center with the simple, powerful addition of BIG Kaiser Angle Heads.
By allowing vertical, horizontal and angular operations without repositioning the workpiece, our Angle Heads dramatically increase both accuracy and productivity. Angle Heads leverage your current machine's capabilities - giving you the results of a brand new machine without the expense.
HI-Jet Holders introduce coolant capabilities to machine tools without coolant-through spindles.
HI-Jet Holders minimize overheating and distortion of workpieces and allows coolant-through cutting tools to provide faster metal removal rates by flushing chips out of the holes. With reduced heat generation, tool life is greatly extended.
Boring Toolholders & Boring Heads
The most successful manufacturers in the world invest in superior tooling because it is good for their bottom line. The precision and ruggedness of KAISER boring heads deliver measurable performance advantages - significantly reducing finishing cost and cycle time.
The KAISER modular precision tool system is the solution for drilling, rough boring, finish boring,milling and tapping. Important customers are not only the machine-building, auto, and aircraft industries, but also machine tool manufacturers, tool & mould makers, and job shops that equip their machining centres with KAISER tools in order to offer the customers solutions according to their demands.
It's a spindle system that provides dual contact between the spindle face and the flange face of BIG-PLUS® tooling.
Simply by switching holders, you can greatly increase tool rigidity, reduce runout and add significant productivity to your machining applications.
BIG-PLUS® holders and spindles are manufactured to micron level specifications.
The unique tool holding technology increases surface contact with the tool holder, maximizing rigidity and clamping pressure. There is a significant advantage in tool life, accuracy and cutting capability when compared to standard tool holders. Because of the unique design, the system allows complete interchangeability between existing tooling and spindle systems. No shim kits or spindle face qualification is necessary.
The Benefits of BIG-PLUS® Do Not Stop There
When used with a BIG-PLUS® spindle, there is the additional benefit of contact between both taper and flange of the holder and spindle. This Dual Contact design further improves rigidity and accuracy, eliminating fluctuations in z-axis precision due to tool draw
The most successful manufacturers in the world invest in superior tooling because it is good for their bottom line. Greater precision, longer tool life and deceased downtime are just a few of the cost saving benefits of investing in premium tooling.
From the powerful Fullcut Mill and the super smooth Speed Finisher to the versatile C-Cutter Mini, our line of high quality milling tools delivers measurable performance advantages that drive down costs and maximize profits - guaranteed. We'll improve your most demanding applications, or we'll take back our products...no charge.
Boost the speed of your existing machining center up to 20,000 - 80,000 RPM with High Power Spindleand Air Power Spindle, spindle speeders from BIG Kaiser.
These units can be used on existing machining centers to provide dramatic enhancements to surface finish quality and extended tool life. In addition, continuous use of machine spindles at high revolutions can shorten the life span of your spindle due to excessive load on its motor and bearings. Spindle speeders provide all the performance benefits of a high speed spindle without the increase in load, greatly extending the life and performance of your machine.
Unilock Modular Workholding
The quick change Unilock zero point clamping chuck system can reduce machine set up time by up to 90% while increasing accuracy and repeatability to greatly improve your overall efficiency.
The UNILOCK system is easily adapted to existing pallets, fixtures and workpieces. Clamping chucks on every machine tool increases quality and throughput with repeatability of 0.0002" or better with quick, accurate changeovers.
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