Join us at #IMTS2018!
We'll be learning about new products at our principals booth.
Check out our schedule, come join us and we'll learn some new things together!
Wednesday September 12th
10:30 - 11:30 AM - NTK Cutting Tools Booth W-431664
1:00 to 3:00 PM - Big Kaiser Booth W-431610
Thursday September 13th
10:00 to 11:00 AM - Heimatec Booth W-433427
11:00 to 12:00 PM - 5th Axis Booth W-431158
1:00 to 2:00 PM - Precision Cutting Tools W-432164
Friday September 14th
10:00 to 11:00 AM - Carmex Booth W-431480
11:00 to 12:00 PM - OSG Booth W-432080
1:00 to 2:00 PM - Techniks Booth W-431075
We got to spend a few days in Chicago to get a great preview of some of the newest products and innovations for the kind of machining we do on the West Coast.
There's some really informative videos on quite number of the products so be sure and give yourself some time to watch them.
Use as a single or double station fixed jaw vise. Two vises for the price of one.
The small footprint allows for multiple units to be ganged together on vertical or horizontal machines.
BIG KAISER is continuing down the path of digital tooling innovation with the introduction of the EWD EVO, a digital boring head designed with a single goal in mind—making the life of an operator as easy as possible.
It will be synched with the new BIG KAISER smartphone and tablet app, which was developed to enhance user friendliness while assembling and running BIG KAISER boring tools.
Not only will you be able to read the cutting diameter change, but the app will also help operators determine optimal cutting parameters from their tool assemblies. The app will also log historical adjustments for all tools ever synched with it, a critical piece for shops joining the smart manufacturing movement.
Heimatec Inc. spotlighted its complete line of live tools and showcased them at IMTS in a series of four new catalogs. Already offering the most complete line of live tools available in the industry, with over 40,000 designs in its database,
Check out the video! Matt Saccomanno discusses the Microconic Workholding system at IMTS 2016.
Masa Tool has developed the Microconic™ system specifically for holding workpieces from Ø0.15mm to 10mm (Ø0.006" to 0.390") in any machine that has a collet-type chuck.
The Microconic™ system works with either draw-type or push-type standard collet systems that are in any machine.
The Over-grip collet capabilities of Masa Microconic™ System, introduces a whole new world of time saving opportunities awaiting. Our Overgrip Collets open up to 4mm (0.157") diameter larger than the clamping diameter.
Read this section or just watch the video! The SpinSelect Multi-Pocket Selectable Tool Holder was created to increase productivity and consistency by decreasing downtime associated with tool and insert setups and changovers.
Designed for use on most lathes having a turret or tool post, SpinSelect™ offers significantly better throughput on machining tasks such as heavy roughing, harder material removal, and short runs. Machining operators have seen up to an 85% savings on changeover/setup times as SpinSelect creates a nearly continuous runtime with offline insert changes/reloading.
The high speed turning of aluminium alloys and non-ferrous materials has now been taken to a new level with the introduction of the NTK PD2 insert line. With exceptional edge sharpness and adhesion resistance, the new PD2 range of inserts are ideal for extending tool life and productivity on difficult to machine alloys.
Furthermore, the edge toughness and composition give the PD2 tool life and consistency that is unrivalled when conducting interrupted and continuous machining.
The new PD2 is available as a positive insert with a CCMT, DCMT and TPMT geometry that provides a PCD cutting edge length of 2.3mm with the option of a 0.2 or 0.4mm corner radius. The various insert geometries and available with an insert thickness from 2.4 to 9.5mm.
Complementing the positive geometry inserts is a complete selection of negative type inserts for the PD2. The CNMX, DNMX and TNMX geometries have a cutting length of 3.4, 4.5 and 3mm respectively and all inserts have a 4.76mm thickness that promotes strength and rigidity. The three insert types are available with a corner radius of 0.4 or 0.8mm to prevent edge breakages and prolong tool life and consistency.
Both the positive and negative type single cutting edge inserts are available with a range of toolholder designations to suit all types of turning centre from the smaller sliding head centres through to heavy duty turning machines.
A variety of cutting tools exhibited included the new EXOPRO AERO end mill series for composites.
Ever dream of machining composites without delamination and tool life issues? Composites are constructed with layers of material that are prone to delamination. They are also known to be abrasive and could easily wear your tool down. If your tool loses its sharpness, the material gets pushed away instead of cut, producing uncut fibers. OSG’s EXOPRO® AERO-BNC routerovercomes these problems and even provides high feed roughing and a superior finish.
Longer Tool Life
The AERO-BNC also features OSG’s patented diamond coating which has a maximum diamond grain size diameter of 2μm. This ensures our coating is super smooth. Unlike our competition, we manufacture all diamond products in-house using our grinding technique on our special carbide substrate. This patented diamond coating coupled with the AERO-BNC router’s thick core diameter and multiple flutes extends tool life significantly. Improved part finish and sharper cutting edges are also the end results of the diamond coating.
The AERO-BNC is extremely versatile and can be applied in both thick and thin laminates. It is versatile enough to handle trimming, slotting and shoulder milling applications! It also can engage parts by plunging, ramping or helical entry and is available in various end cuts to enable you to find the right tool for your job.
Masa Tool has just introduced the F20M10 Cartridge as the latest expansion of the Microconic™ system . The System was developed specifically for holding workpieces from Ø0.15mm to 10mm (Ø0.006" to 0.390") in any machine that has a collet-type chuck.
The new F20M10 Cartridge is compatible with spindles that accept Schaublin F20, Southwick & Meister TF20, KEB (MasWerks) MC20, Hardinge TF20 / 4611 collets to name but a few.
The Microconic™ system and F20M10 Cartridge has unsurpassed concentricity: Our manufacturing tolerance is 3µm(.0001") and we guarantee our cartridges to be within 5µm (0.0002") in production use in your machine.
The F20M10 Cartridge fits the following models of Swiss Machines as well as several others.
Micrograd™ Face Dial Wrench permits accurate clamping pressure adjustment
The International Manufacturing Technology Show is one of the largest industrial trade shows in the world, featuring 1,900 exhibitors and 100,000 visitors. The event is held every two years in September at McCormick Place, Chicago.
Don't miss out on the biggest show in Manufacturing - Register today! On-site registration is open Monday, Sept. 12 through Saturday, Sept. 17 in all four buildings of McCormick Place.
Tooling & Workholding Systems Pavilion in the West Building is open 9:00 a.m. - 5:00 p.m.
Several of our Principals will have products on display at IMTS 2016. Below is where you can find them at the show.
Pavilion: Tooling & Workholding Systems
Let us know if you're attending and let's make plans to meet each other in Chicago!
At the September 2014 IMTS show, Emmett Quigley, the Manager of the Airborne Instrument Development Lab at NASA Ames Research Center, was looking for a modular workholding system that would help him to quickly change over the fixturing on his table to meet the lab's demands of rapid prototyping and development.
Demanding design requirements for future development
Quigley had several initial requirements:
Emmett looked at a couple of systems but post IMTS only mPower had followed up with the information he needed to start the design. He found that the Modern Industries mPower modular tombstones and fixturing systems would meet his needs, but would need some customization to truly get the maximum use of his machines table space and travels. The mPower system was to be implemented on two machines to begin with. The first would be the labs workhorse, a Deckel MAHO DMU70V. The next machine would be a Deckel Maho MH600C Universal Milling Machine. The MAHO is unique in that it has both a horizontal and vertical spindle as well as a full fourth axis capability.
After several email exchanges and design discussions with regional manager Chris Savolainen and Ron Bemis, the Application Engineer at Modern Industries the team spent from from October 15th through 17th reviewing the various part shapes and size requirements to define the subplate hole locations that would provide the very best versatility to meet the needs of the lab.
It was decided to go with 2" x 2", 1/2 -13 bolt hole pattern in 1.5 “ thick aluminum plates. However they needed to modify the DMU plate by adding the through hole so they can reach the table with their tool setter. Quigley then need to duplicate the plates in steel.
The final requirement was that the lab needed to have the locating/clamping features below the surface as these plates will need to be surfaced from time to time.
Due to budget constraints the system had to be developed with consideration for the longer term lab requirements so that it could eventually expand for upcoming new projects. Preparing for the unknown problem has always been part of the mission at NASA so long term contingency planning is the norm.
In June of 2015, phase one of the project was implemented on the Deckel Maho DMU70V machine.
Quigley's thoughts on the implementation thus far:
According to Savolainen "NASA's Airborne Instrument Development Lab at Ames really considers both current needs and future needs when they look at workholding systems. The machines and equipment have to be versatile enough to handle current projects but also new research projects that might not even exist until 10 or 15 years from now. They really put a great deal of thought into products before they get them and it's actually a real pleasure to work with engineers who plan and think so far into the future!"
Our blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling at other times it's by one of the wonderful manufacturer's we represent in California and Nevada