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<channel><title><![CDATA[NEXT GENERATION TOOLING - News]]></title><link><![CDATA[https://www.nextgentooling.com/news]]></link><description><![CDATA[News]]></description><pubDate>Mon, 02 Feb 2026 16:24:53 -0800</pubDate><generator>Weebly</generator><item><title><![CDATA[Speed Increasers for Lathes and Swiss Machines – Unlocking High-RPM Capability for Small Tools]]></title><link><![CDATA[https://www.nextgentooling.com/news/speed-increasers-for-lathes-and-swiss-machines-unlocking-high-rpm-capability-for-small-tools]]></link><comments><![CDATA[https://www.nextgentooling.com/news/speed-increasers-for-lathes-and-swiss-machines-unlocking-high-rpm-capability-for-small-tools#comments]]></comments><pubDate>Mon, 02 Feb 2026 23:39:11 GMT</pubDate><category><![CDATA[Heimatec]]></category><category><![CDATA[Platinum Tooling]]></category><category><![CDATA[Speeders]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/speed-increasers-for-lathes-and-swiss-machines-unlocking-high-rpm-capability-for-small-tools</guid><description><![CDATA[by&nbsp;Bernard Martin      Axial Live Tool Speeder   High-speed milling and drilling on a lathe or Swiss machine usually hits a ceiling long before the process wants to. Small tools need surface speed to cut cleanly, form a real chip, and hold size. Live tooling often runs out of RPM first.That is the job speed increasers are built for. The current product news highlights Heimatec speed increasers available through Platinum Tooling for both Swiss-style machines and live-tool lathes.Speed increa [...] ]]></description><content:encoded><![CDATA[<div class="paragraph">by<span style="color:rgb(63, 63, 63)">&nbsp;</span><a href="http://www.linkedin.com/in/bernardmartin/" target="_blank">Bernard Martin</a><br></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/platinum-tooling-next-generation-tooling-axial-live-tool-speeder_orig.jpg" alt="Platinum TOoling Next Generation Tooling Axial-live-tool-speeder" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Axial Live Tool Speeder</div> </div></div>  <div class="paragraph" style="text-align:left;">High-speed milling and drilling on a lathe or Swiss machine usually hits a ceiling long before the process wants to. Small tools need surface speed to cut cleanly, form a real chip, and hold size. Live tooling often runs out of RPM first.<br /><br />That is the job speed increasers are built for. The current product news highlights <strong>Heimatec</strong> speed increasers available through <strong><a href="https://www.nextgentooling.com/platinum-tooling.html" target="_blank">Platinum Tooling</a></strong> for both Swiss-style machines and live-tool lathes.<br /><br />Speed increasers, "speeders", mechanically multiply spindle RPM through a compact internal gear train. Typical ratios range from 3:1 up to 6:1, taking a 6,000 RPM live tool output and turning it into 18,000&ndash;36,000 RPM at the cutter. The gain is rotational speed, not additional horsepower, which makes these units a natural fit for small-diameter tools where surface footage matters more than torque.<br /><br />On lathes and Swiss-style machines, this becomes especially useful for cross drilling, engraving, light milling, chamfering, and fine finishing. Tools under 6 mm or &frac14;"&nbsp; often struggle to reach recommended cutting speeds through standard live tooling. A speeder allows those tools to run in a more stable cutting range, reducing rubbing, improving chip formation, and extending tool life.<br /><br />Today's speed increasers are designed to integrate directly into common live tool interfaces, including BMT, VDI, and gang-tool Swiss platforms. Installation mirrors standard driven tooling, with no machine modification required. Once mounted, the speeder operates as a passive mechanical device, driven entirely by the machine&rsquo;s live spindle. No additional power, wiring, or control integration is required.<br /><br />Coolant delivery is a key part of current designs. Internal coolant channels route flow directly through the speeder to the cutting edge, supporting chip evacuation and temperature control at elevated speeds. This is especially important in Swiss applications where chip control directly affects cycle reliability and unattended run time.<br /><br />Accuracy and balance matter at higher RPM. Speed increasers are built with precision ground gears, hardened components, and preloaded bearings to maintain concentricity under continuous use. Proper balance minimizes vibration, which protects both the tool and the machine&rsquo;s live spindle bearings. For engraving and micro-milling work, this stability shows up immediately in surface finish and edge definition.</div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/platinum-tooling-heimatec-next-generation-tooling-radial-live-tool-speeder_orig.png" alt="Platinum Tooling Heimatec Next Generation Tooling Radial-live-tool-speeder" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Radial LIve Tool Speeder</div> </div></div>  <div class="paragraph" style="text-align:left;">From a productivity standpoint, speed increasers often eliminate secondary operations. Features that once required a mill or a secondary setup can be completed in the same turning cycle. That reduces part handling, simplifies scheduling, and shortens overall cycle time without changing the machine platform already on the floor.<br /><br />Speed increasers do not replace high-torque live tools for heavy milling. They fill a different role, one focused on precision, surface speed, and light material engagement. Used in that window, they become a straightforward way to expand the capability of a lathe or Swiss machine without adding complexity.<br /><br />For shops using small tools on turning platforms, speed increasers offer a mechanical solution to a very practical problem: getting the cutter into its proper cutting range and keeping it there consistently.<br /><br />Availability is also a big thing for most shops. <strong><a href="https://www.nextgentooling.com/platinum-tooling.html" target="_blank">Platinum Tooling</a></strong>&nbsp;maintains in-stock speeders aimed at common Swiss platforms from Citizen, Tsugami, and Star, along with in-stock options for BMT turret lathes from brands such as Nakamura, Miyano, DN Solutions, and Haas, with additional models available from factory inventory on short lead times.<br /><br />To learn how speed increasers can be applied to specific lathe or Swiss applications, <a href="https://www.nextgentooling.com/contact.html" target="_blank">connect with the Next Generation Tooling team</a> for technical guidance and product selection support.<br></div>]]></content:encoded></item><item><title><![CDATA[Watch Out for Counterfeit OSG Tools]]></title><link><![CDATA[https://www.nextgentooling.com/news/watch-out-for-counterfeit-osg-tools]]></link><comments><![CDATA[https://www.nextgentooling.com/news/watch-out-for-counterfeit-osg-tools#comments]]></comments><pubDate>Wed, 27 Aug 2025 16:00:00 GMT</pubDate><category><![CDATA[counterfeit tools]]></category><category><![CDATA[OSG Tap & Die]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/watch-out-for-counterfeit-osg-tools</guid><description><![CDATA[Here&rsquo;s What You Need to Know to Protect Your Shop         OSG recently issued a warning about counterfeit products showing up in the market&mdash;tools that look like the real thing but aren&rsquo;t made by OSG or sold through authorized distributors. If you&rsquo;re running a machine shop, this is something you need to be aware of.What&rsquo;s Going On?Some shops have come across cutting tools&mdash;taps, end mills, and drills&mdash;that are packaged to look like they came from OSG, but t [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:center;"><strong><em>Here&rsquo;s What You Need to Know to Protect Your Shop</em></strong></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-important-notice-regarding-counterfeit-products_orig.jpg" alt="OSG Important Notice Regarding Counterfeit Products" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">OSG recently issued a warning about counterfeit products showing up in the market&mdash;tools that look like the real thing but aren&rsquo;t made by <a href="https://www.nextgentooling.com/osg-tool.html" target="_blank">OSG</a> or sold through authorized distributors. If you&rsquo;re running a machine shop, this is something you need to be aware of.<br /><br /><strong>What&rsquo;s Going On?</strong><br />Some shops have come across cutting tools&mdash;taps, end mills, and drills&mdash;that are packaged to look like they came from OSG, but they&rsquo;re knock-offs. These counterfeits carry OSG&rsquo;s branding, but they&rsquo;re not made to spec and didn&rsquo;t go through OSG&rsquo;s quality control.<br /><br /><strong>Why It Matters</strong><br />If you&rsquo;re using a counterfeit tool, you&rsquo;re rolling the dice. These tools haven&rsquo;t been tested, the materials are questionable, and there&rsquo;s no telling how they&rsquo;ll perform. That puts your machines, your parts, and your people at risk.<br /><br />Tool failure can lead to scrap, rework, downtime, or worse&mdash;someone getting hurt. And if something goes wrong, OSG can&rsquo;t be responsible for damage caused by a fake tool. That&rsquo;s a tough spot to be in.<br /><br /><strong>How to Protect Your Shop</strong><br />Here are some simple steps to keep your tooling legit:<ul><li>Buy from authorized distributors.&nbsp;If you&rsquo;re not sure, ask us&mdash;we&rsquo;ll point you in the right direction.</li><li>Check the packaging.&nbsp;If it looks off, it probably is.</li><li>Don&rsquo;t fall for deals that seem too good to be true.&nbsp;They usually are.</li></ul><br />If you suspect you&rsquo;ve come across a counterfeit, let us know know or contact your distributor. Reporting it helps protect everyone in the industry.<br /><br /><strong>Final Thoughts</strong><br />&#8203;Tooling is critical to your operation&mdash;don&rsquo;t take chances with fakes. Stick with trusted sources, double-check what you&rsquo;re buying, and make sure your team knows what to look for.<br /><br />We&rsquo;ll continue to monitor and share updates as we hear more from OSG. In the meantime, reach out if you have questions or need help sourcing verified tooling.</div>]]></content:encoded></item><item><title><![CDATA[Need Better Tool Life in Tough Materials? Heimatec's Internal Coolant Live Tools Might Be the Answer]]></title><link><![CDATA[https://www.nextgentooling.com/news/need-better-tool-life-in-tough-materials-heimatecs-internal-coolant-live-tools-might-be-the-answer]]></link><comments><![CDATA[https://www.nextgentooling.com/news/need-better-tool-life-in-tough-materials-heimatecs-internal-coolant-live-tools-might-be-the-answer#comments]]></comments><pubDate>Thu, 05 Jun 2025 20:38:56 GMT</pubDate><category><![CDATA[Heimatec]]></category><category><![CDATA[Platinum Tooling]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/need-better-tool-life-in-tough-materials-heimatecs-internal-coolant-live-tools-might-be-the-answer</guid><description><![CDATA[by&nbsp;Bernard Martin         If you&rsquo;re in aerospace machining&mdash;or really any kind of high-performance metal cutting&mdash;you already know the battle: heat, chip control, tool wear, repeat. The hotter and harder the material, the more headaches you're dealing with. That&rsquo;s exactly where Heimatec&rsquo;s internal coolant live tools come into play.Distributed in North America by Platinum Tooling, these tools are built with one job in mind&mdash;keeping things cool and consistent  [...] ]]></description><content:encoded><![CDATA[<div class="paragraph">by<span style="color:rgb(63, 63, 63)">&nbsp;</span><a href="http://www.linkedin.com/in/bernardmartin/" target="_blank">Bernard Martin</a></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/need-better-tool-life-in-tough-materials-heimatec-s-internal-coolant-live-tools-might-be-the-answer-platinum-tooling_orig.png" alt="Platinum Tooling Need Better Tool Life in Tough Materials? Heimatec's Internal Coolant Live Tools Might Be the Answer" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">If you&rsquo;re in aerospace machining&mdash;or really any kind of high-performance metal cutting&mdash;you already know the battle: heat, chip control, tool wear, repeat. The hotter and harder the material, the more headaches you're dealing with. That&rsquo;s exactly where Heimatec&rsquo;s internal coolant live tools come into play.<br /><br />Distributed in North America by <a href="https://www.nextgentooling.com/platinum-tooling.html" target="_blank">Platinum Tooling</a>, these tools are built with one job in mind&mdash;keeping things cool and consistent when you're cutting the tough stuff like titanium and Inconel.<br /><br /><strong>So what&rsquo;s the big deal with internal coolant?</strong><br />Instead of relying on external coolant to hit the cutting zone (and hoping it gets there), Heimatec&rsquo;s live tools send high-pressure coolant&nbsp;<em>through</em>&nbsp;the tool body and right to the cutting edge. That means better heat control, cleaner chips, and a serious boost in tool life. If you're chasing better finishes and tighter tolerances, this is a huge advantage&mdash;especially on longer cycle times or production runs.<br /><br />Coolant-thru technology is often the answer for faster more productive cutting on many applications especially when drilling deep holes where chips and excess heat build-up.&nbsp; Heimatec now offers high-pressure coolant-thru designs up to 1000psi on straight tools and 2000psi on 90-degree tools. High pressure internal coolant is also available on universal tools, multiple spindle tools, and speed increasers with up to 1:4 gear ratios at 24,000rpm.<br />&#8203; &nbsp;<br /><strong>Built tough for real-world machining</strong><br />These live tools aren't just about coolant&mdash;they're built to handle the abuse of daily production. They use high-precision ABEC 7 bearings, hardened and ground gears, and are balanced to run smoothly at high RPMs with minimal backlash. In short, they&rsquo;re engineered for shops that run tight programs, day in and day out.<br /><br /><strong>Save time with quick-change systems</strong><br />If tool changes are killing your setup time, Heimatec has a few tricks up its sleeve. Their u-tec&reg; system and HT Quick Change options let you swap tools fast without re-dialing everything in. You stay productive without sacrificing precision.<br /><br /><strong>Works with the machines you're already running</strong><br />&#8203;Whether you're running a DMG Mori, Okuma, Haas, Mazak&mdash;or something else entirely&mdash;Heimatec most likely has a live tool that drops right into your turret or BMT block. No special adapters. No headaches. Just solid compatibility.<br /><br /><strong>Custom tools? Yeah, they do that too</strong><br />Every job&rsquo;s different. If you're doing deep hole drilling, unique milling paths, or have a funky part setup, Heimatec can build a tool specifically for your application. It&rsquo;s not cookie-cutter&mdash;it&rsquo;s whatever works best for how you machine.<br /><br />If you're tired of pushing tools to the limit and watching your inserts burn up halfway through a cycle, Heimatec's internal coolant tools could be a real game-changer. Better cooling, stronger construction, faster setups&mdash;it&rsquo;s all about giving your shop more uptime and fewer surprises.<br />&#8203;<br />Want to dig deeper into specs or see if they&rsquo;ve got a fit for your machine? Hit up Platinum Tooling. They know their stuff. Give us a call!</div>  <div style="text-align:center;"><div style="height: 10px; overflow: hidden;"></div> <a class="wsite-button wsite-button-large wsite-button-highlight" href="https://www.nextgentooling.com/contact.html" target="_blank"> <span class="wsite-button-inner">Call us</span> </a> <div style="height: 10px; overflow: hidden;"></div></div>]]></content:encoded></item><item><title><![CDATA[Cut Like a Boss in Aluminum – OSG’s New PFDC Face Mill is Here]]></title><link><![CDATA[https://www.nextgentooling.com/news/cut-like-a-boss-in-aluminum-osgs-new-pfdc-face-mill-is-here]]></link><comments><![CDATA[https://www.nextgentooling.com/news/cut-like-a-boss-in-aluminum-osgs-new-pfdc-face-mill-is-here#comments]]></comments><pubDate>Tue, 15 Apr 2025 07:00:00 GMT</pubDate><category><![CDATA[OSG PFDC cutter]]></category><category><![CDATA[OSG Tap & Die]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/cut-like-a-boss-in-aluminum-osgs-new-pfdc-face-mill-is-here</guid><description><![CDATA[by&nbsp;Bernard Martin         If you&rsquo;re cutting aluminum or other non-ferrous materials and still pushing old tooling through the job, it&rsquo;s time for an upgrade. OSG just rolled out something that&rsquo;s going to make your finish look better, your cycle times shorter, and your inserts last longer &ndash; the new&nbsp;PHOENIX&reg; PFDC Indexable Face Mill Cutter.So, what&rsquo;s the deal?The PFDC is a face milling cutter purpose-built for non-ferrous materials &ndash; think aluminum  [...] ]]></description><content:encoded><![CDATA[<div class="paragraph"><span style="color:rgb(255, 255, 255)">by</span><span style="color:rgb(63, 63, 63)">&nbsp;</span><a href="http://www.linkedin.com/in/bernardmartin/" target="_blank">Bernard Martin</a></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-usa-announces-the-release-of-the-phoenix-pfdc-indexable-face-mill-cutter-inserts-for-non-ferrous-materials_orig.png" alt="OSG USA Announces the Release of the PHOENIX&reg; PFDC Indexable Face Mill Cutter & Inserts for Non-Ferrous Materials" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">If you&rsquo;re cutting aluminum or other non-ferrous materials and still pushing old tooling through the job, it&rsquo;s time for an upgrade. OSG just rolled out something that&rsquo;s going to make your finish look better, your cycle times shorter, and your inserts last longer &ndash; the new&nbsp;PHOENIX&reg; PFDC Indexable Face Mill Cutter.<br /><br /><strong>So, what&rsquo;s the deal?</strong><br />The PFDC is a face milling cutter purpose-built for non-ferrous materials &ndash; think aluminum alloys, copper, brass, and even plastics. OSG dialed in everything about this cutter for high-speed, high-efficiency machining without beating up your spindle or wasting time on post-processing.<br /><br />Let&rsquo;s break it down...<ul><li>Lightweight Cutter Body =&nbsp;Spindle Friendly. You know how heavier cutters can stress your machine at higher RPMs? Not this one. The PFDC uses a lightweight aluminum alloy body that keeps vibrations down and lets you run faster without hammering your spindle bearings. Less weight, less wear, more uptime.</li><li>Highly Polished Inserts =&nbsp;Mirror-Like Finishes. The inserts are where this cutter really shines&mdash;literally. They&rsquo;re polished to a near-mirror finish to reduce built-up edge (BUE), which means cleaner shearing and better chip evacuation. The result? You get finishes that might not even need a secondary operation. Your parts come off the mill clean and smooth, saving you time on the back end.</li><li>Single-Screw Clamping =&nbsp;Fast Changes, Tight TolerancesSwapping out inserts doesn&rsquo;t need to be a headache. The PFDC uses a single-screw clamping system that holds tight, keeps things rigid under load, and still lets you change inserts quickly. No fussing around trying to get it aligned just right&mdash;it seats consistently every time.</li></ul><br /><strong>Two Insert Grades to Cover Your Needs</strong><ul><li>PFGX: This one's your go-to for finishing. If you&rsquo;re chasing a great surface finish, these are what you want in the pockets.</li><li>PFMX: Built more for roughing, these inserts take bigger bites without sacrificing surface integrity. You can get aggressive, remove material fast, and still stay on spec.</li></ul><br /><strong>Who&rsquo;s This For?</strong><br />If you&rsquo;re running aluminum wheels, housings, manifolds, or even just general non-ferrous parts, the PFDC should be on your radar. Whether you&rsquo;re a job shop or a production house, it&rsquo;s a solid choice for getting more parts off the machine, faster and cleaner.<br /><br /><strong>Bottom Line:&nbsp;OSG isn&rsquo;t playing around with this release.</strong><br />The PFDC cutter is made for speed, longevity, and a top-tier finish in non-ferrous materials. If you're ready to stop fighting your tooling and start pushing your machines to do what they&rsquo;re built for, it might be time to give this cutter a try.<br /><br />Want to see if it fits your machines or get a test cut going? Reach out&mdash;we&rsquo;ll help you get one spinning on your spindle.</div>  <div style="text-align:center;"><div style="height: 10px; overflow: hidden;"></div> <a class="wsite-button wsite-button-large wsite-button-highlight" href="https://www.nextgentooling.com/contact.html" target="_blank"> <span class="wsite-button-inner">Contact us</span> </a> <div style="height: 10px; overflow: hidden;"></div></div>]]></content:encoded></item><item><title><![CDATA[OSG Expands A Brand A-Tap Series with New A-XPF Forming Taps]]></title><link><![CDATA[https://www.nextgentooling.com/news/osg-expands-a-brand-a-tap-series-with-new-a-xpf-forming-taps]]></link><comments><![CDATA[https://www.nextgentooling.com/news/osg-expands-a-brand-a-tap-series-with-new-a-xpf-forming-taps#comments]]></comments><pubDate>Wed, 19 Feb 2025 08:00:00 GMT</pubDate><category><![CDATA[OSG A Brand]]></category><category><![CDATA[OSG Tap & Die]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/osg-expands-a-brand-a-tap-series-with-new-a-xpf-forming-taps</guid><description><![CDATA[OSG USA is excited to announce a significant expansion to its widely respected A Brand A-Tap series with the introduction of the A-XPF &ndash; a line of advanced performance multi-purpose forming taps engineered to excel in a broad range of materials         The A Brand A-XPF is designed to deliver exceptional threading performance through a blend of innovative geometry, advanced coatings, and precision engineering. Built for versatility, these forming taps are ideal for manufacturers seeking co [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:left;"><span style="color:rgb(255, 255, 255)"><a href="https://www.nextgentooling.com/osg-tool.html" target="_blank">OSG USA</a> is excited to announce a significant expansion to its widely respected A Brand A-Tap series with the introduction of the A-XPF &ndash; a line of advanced performance multi-purpose forming taps engineered to excel in a broad range of materials</span></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-a-brand-a-xpf_orig.png" alt="OSG A Brand A-XPF " style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">The A Brand A-XPF is designed to deliver exceptional threading performance through a blend of innovative geometry, advanced coatings, and precision engineering. Built for versatility, these forming taps are ideal for manufacturers seeking consistency, tool life, and performance across multiple materials and applications.<br /><br />Newly Released TapsThe A-XPF expansion includes several new list numbers, offering a broader selection for varying applications:<ul><li>List #26350</li><li>List #26255</li><li>List #26355</li><li>List #26260</li><li>List #26360</li></ul> Each is optimized to meet the needs of today&rsquo;s high-mix production environments, where reliable multi-material performance is critical.<br /><br />Key Features &amp; Benefits<ul><li>Special Chamfer Design:&nbsp;Engineered with unique chamfer specifications, the A-XPF promotes stable machining with reduced thrust load, minimizing tool wear and supporting higher consistency in hole quality.</li><li>Optimized Thread Configuration:&nbsp;A refined thread geometry increases edge strength and thread rigidity, reducing deformation and ensuring accurate thread formation even in difficult-to-tap materials.</li><li>Next-Gen VI Coating:&nbsp;The newly formulated VI coating is developed for high-load machining scenarios. It offers excellent oxidation resistance, outstanding lubricity, and high surface hardness&mdash;ideal for demanding production environments requiring long tool life and repeatability.</li></ul> <br /><strong>Performance You Can Count On</strong><br />&#8203;The A-XPF forming tap line reflects OSG&rsquo;s commitment to continuous innovation and application-driven tool design. Whether you're threading carbon steels, alloy steels, stainless steels, or non-ferrous metals, the A-XPF provides reliable performance and extended tool life, reducing downtime and boosting productivity.<br />&#8203;<br /><strong>To view the full product flyer and specifications, please visit&nbsp;<a href="https://osgtool.com/blog/" target="_blank">OSG USA's A Brand A-XPF Page</a>.</strong></div>]]></content:encoded></item><item><title><![CDATA[New Inch Shank SynchroMaster Tap Holders from OSG: More Flexibility, Same Solid Performance]]></title><link><![CDATA[https://www.nextgentooling.com/news/new-inch-shank-synchromaster-tap-holders-from-osg-more-flexibility-same-solid-performance]]></link><comments><![CDATA[https://www.nextgentooling.com/news/new-inch-shank-synchromaster-tap-holders-from-osg-more-flexibility-same-solid-performance#comments]]></comments><pubDate>Wed, 15 Jan 2025 08:00:00 GMT</pubDate><category><![CDATA[OSG SynchroMaster]]></category><category><![CDATA[OSG Tap & Die]]></category><category><![CDATA[OSG Tap Holders]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/new-inch-shank-synchromaster-tap-holders-from-osg-more-flexibility-same-solid-performance</guid><description><![CDATA[by&nbsp;Bernard Martin         If you&rsquo;ve been using OSG&rsquo;s SynchroMaster Tap Holders, you already know they&rsquo;re built to boost tap life and improve thread quality&mdash;especially in rigid tapping applications on CNCs. Now, OSG just made them even more versatile with the release of a new inch straight shank version.This new option (List #9550) is a game-changer for anyone running manual mills or CNC machines that prefer straight shank holders over BT, CAT, or HSK styles. It&rsquo [...] ]]></description><content:encoded><![CDATA[<div class="paragraph"><span style="color:rgb(255, 255, 255)">by</span><span style="color:rgb(63, 63, 63)">&nbsp;</span><a href="http://www.linkedin.com/in/bernardmartin/" target="_blank">Bernard Martin</a></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-usa-synchromaster-tap-holder_orig.png" alt="OSG USA Synchromaster Tap Holder.png" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%"></div> </div></div>  <div class="paragraph" style="text-align:left;">If you&rsquo;ve been using OSG&rsquo;s SynchroMaster Tap Holders, you already know they&rsquo;re built to boost tap life and improve thread quality&mdash;especially in rigid tapping applications on CNCs. Now, OSG just made them even more versatile with the release of a new inch straight shank version.<br /><br />This new option (List #9550) is a game-changer for anyone running manual mills or CNC machines that prefer straight shank holders over BT, CAT, or HSK styles. It&rsquo;s the same high-performance tool you&rsquo;re used to&mdash;just now in a format that works for a wider range of setups.<br /><br />Why Shops Like Yours Are Turning to the SynchroMaster:<ul><li>One-piece body&nbsp;&ndash; More rigidity, less runout. You get better thread finish and consistency, especially in tough materials.</li><li>Built-in micro-comp&nbsp;&ndash; That metal flexure system takes up just the right amount of pitch error during rigid tapping, which reduces torque on your tap. Translation: less breakage, longer tap life.</li><li>Coolant-ready sealed collets (ER16 &amp; ER32)&nbsp;&ndash; Keeps chips and coolant where they should be. No messy spray or heat buildup at the tap.</li></ul> Whether you&rsquo;re tapping aluminum, stainless, or titanium, the SynchroMaster gives you cleaner threads and less downtime from busted taps. And now that there&rsquo;s a straight shank option, it drops right into even more setups.<br />If your shop&rsquo;s been holding off because of machine compatibility, now&rsquo;s the time to give these holders a serious look. You&rsquo;ll see the benefits in both tool life and thread quality.<br />&#8203;<br />Got questions about which setup&rsquo;s right for you? Let&rsquo;s talk. This expansion means even more shops can tap smarter&mdash;not harder.</div>  <div style="text-align:center;"><div style="height: 10px; overflow: hidden;"></div> <a class="wsite-button wsite-button-large wsite-button-highlight" href="https://www.nextgentooling.com/contact.html" target="_blank"> <span class="wsite-button-inner">Contact us!</span> </a> <div style="height: 10px; overflow: hidden;"></div></div>]]></content:encoded></item><item><title><![CDATA[Ultra-machining Efficiency and Stability in Steel Applications]]></title><link><![CDATA[https://www.nextgentooling.com/news/ultra-machining-efficiency-and-stability-in-steel-applications]]></link><comments><![CDATA[https://www.nextgentooling.com/news/ultra-machining-efficiency-and-stability-in-steel-applications#comments]]></comments><pubDate>Wed, 11 Dec 2024 14:00:00 GMT</pubDate><category><![CDATA[Drilling]]></category><category><![CDATA[OSG ADO-TRS]]></category><category><![CDATA[OSG Tap & Die]]></category><guid isPermaLink="false">https://www.nextgentooling.com/news/ultra-machining-efficiency-and-stability-in-steel-applications</guid><description><![CDATA[The ADO-TRS &lsquo;Triple Revolution&rsquo; is OSG&rsquo;s latest drilling innovation for ultra-machining efficiency in a wide range of materials. Its unique R gash geometry enables high thrust resistance and exceptional chip control, which are common challenges of 3-flute drills  by Takahiro Yamamoto, OSG Corporation Applications Engineer&nbsp;(Drill Development Division)      Figure 1. ADO-TRS’ unique R gash geometry enables low cutting resistance and creates short and compact chips stably   [...] ]]></description><content:encoded><![CDATA[<div class="paragraph" style="text-align:center;"><em>The ADO-TRS &lsquo;Triple Revolution&rsquo; is OSG&rsquo;s latest drilling innovation for ultra-machining efficiency in a wide range of materials. Its unique R gash geometry enables high thrust resistance and exceptional chip control, which are common challenges of 3-flute drills</em></div>  <div class="paragraph" style="text-align:left;"><span>by Takahiro Yamamoto, OSG Corporation Applications Engineer</span><span>&nbsp;(Drill Development Division)</span></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-drill-figure-1-ado-trs-unique-r-gash-geometry-enables-low-cutting-resistance-and-creates-short-and-compact-chips-stably_orig.png" alt="Figure 1. ADO-TRS&rsquo; unique R gash geometry enables low cutting resistance and creates short and compact chips stably" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 1. ADO-TRS&rsquo; unique R gash geometry enables low cutting resistance and creates short and compact chips stably</div> </div></div>  <div class="paragraph" style="text-align:left;">mostly used in the processing of materials with short cutting chips and low cutting resistance, such as cast iron, ductile cast iron and aluminum alloy. Three-flute drills are sometimes advertised to be suitable for steel materials such as carbon steel, alloy steel and mild steel. However, with a smaller chip room geometry than 2-flute drills, the cutting thrust resistance in 3-flute drills is also greater.<br /><br />Due to constraints in workpiece configuration, equipment and setup, conventional 3-flute drills often are unable to maximize both speed and precision as advertised. <br /><br />&#8203;Moreover, in steel processing, the strength of the work material and viscosity are high, making chip separation and stable processing a challenge. With high thrust force and poor chip evacuation, sudden machining troubles such as tool breakage and chipping are common headaches of 3-flute drills.<br /><br />To help manufacturers maximize productivity, OSG has recently introduced a new revolutionary drilling innovation &ndash; the ADO-TRS &ndash; nicknamed as the &lsquo;Triple Revolution&rsquo; drill, for ultra-machining efficiency and stability in steel materials.</div>  <div><div style="height: 20px; overflow: hidden; width: 100%;"></div> <hr class="styled-hr" style="width:100%;"></hr> <div style="height: 20px; overflow: hidden; width: 100%;"></div></div>  <h2 class="wsite-content-title" style="text-align:center;">Features of ADO-TRS &lsquo;Triple Revolution&rsquo; Drill</h2>  <div class="paragraph" style="text-align:left;">There are three major features that enable the ADO-TRS to stably process steel applications. The most notable key feature is the newly engineered R gash geometry (pat. P) as illustrated in figure 1.<br /><br />The optimized R shape geometry is designed to control chip flow direction to facilitate trouble-tree chip-evacuation. With this new feature, the ADO-TRS is able to significantly improve chip separation even in steel materials by breaking them into small pieces and consistent shape. <br /><br />In addition, this new geometry can reduce cutting resistance (thrust resistance), by as much as 30 percent versus conventional tooling, enabling it to outperform even 2-flute drills in high-feed processing with minimal cutting resistance.<br /><br />The second key feature of the ADO-TRS is its wide chip pocket configuration.<br /><br />In 3-flute drills, chips are difficult to be discharged from the center of the drill. The ADO-TRS employs a wide chip room flute geometry to improve chip ejection. Combined with the R gash specification, chips are curled for greater separation capability, which leads to smooth and stable chip evacuation.<br /><br />Last but not least, the ADO-TRS is coated with OSG&rsquo;s original EgiAs coating for high durability. The EgiAs coating is consist of overlapping nano-periodical layers and wear-resistance layers, engineered to suppress the propagation of cracks that are likely to occur during drilling. <br /><br />&#8203;The wear-resistance layer is composed of multiple hard layers; while the nano-periodical is a combination of hard and soft layers. With a mixture of hard and soft layers, internal stress can be relieved, allowing the EgiAs coating to achieve both high wear resistance and extreme toughness to ensure stable and consistent tool life under aggressive cutting conditions.</div>  <h2 class="wsite-content-title" style="text-align:center;">Excellent Chip Formation and Evacuation in Steel Applications</h2>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-ado-trs-figure-2-chip-shape-comparison-in-scm440_orig.png" alt="Figure 2. Chip shape comparison in SCM440." style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 2. Chip shape comparison in SCM440.</div> </div></div>  <div><div class="wsite-multicol"><div class="wsite-multicol-table-wrap" style="margin:0 -15px;"> 	<table class="wsite-multicol-table"> 		<tbody class="wsite-multicol-tbody"> 			<tr class="wsite-multicol-tr"> 				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div class="paragraph" style="text-align:left;">Two of ADO-TRS&rsquo; most notable benefits are its superior chip management and low resistance drilling capability in steel materials.<br /><br />SCM440 (raw) is one of the more viscous materials among steels. When processing this material with MQL, chips generated by conventional 3-flute drills and 2-flute drills are elongated as depicted in figure 2.<br /><br />&#8203;As depicted in figure 3, the conventional 3-flute drill is unable to break chips into small pieces. <br /><br />&#8203;As a result, remnants of elongated chips remain in the flute of the drill. The ADO-TRS, on the other hand, is able to demonstrate excellent chip form consistently as shown in figure 2.</div>   					 				</td>				<td class="wsite-multicol-col" style="width:50%; padding:0 15px;"> 					 						  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/figure-3-condition-of-the-conventional-3-flute-drill-after-processing-scm440_orig.png" alt="Figure 3. Condition of the conventional 3-flute drill after processing SCM440." style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 3. Condition of the conventional 3-flute drill after processing SCM440.</div> </div></div>   					 				</td>			</tr> 		</tbody> 	</table> </div></div></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-ado-trs-figure-4-chip-shape-comparison-in-ss400_orig.png" alt="Figure 4. Chip shape comparison in SS400" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 4. Chip shape comparison in SS400</div> </div></div>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-ado-trs-figure-5-tool-life-comparison-in-ss400_orig.png" alt="Figure 5. Tool life comparison in SS400" style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 5. Tool life comparison in SS400</div> </div></div>  <div class="paragraph" style="text-align:left;">Moreover, in the processing of SS400 using water-soluble coolant, sudden tool damage and chipping caused by tangled chips are prone to occur. <br /><br />The stability in chip formation and evacuation is a key factor for achieving stable processing in mild steel SS400, which is particularly prone to chip problems. <br /><br />&#8203;As illustrated in figure 4 and figure 5, the ADO-TRS demonstrates overwhelming chip separation capability and long tool life even in the processing of SS400 in comparison to the conventional 3-flute drill and 2-flute drill.</div>  <h2 class="wsite-content-title" style="text-align:center;">Low Resistance Drilling</h2>  <div><div class="wsite-image wsite-image-border-none " style="padding-top:10px;padding-bottom:10px;margin-left:0px;margin-right:0px;text-align:center"> <a> <img src="https://www.nextgentooling.com/uploads/2/8/4/1/28413645/osg-ado-trs-figure-6-cutting-resistance-thrust-resistance-comparison-in-scm440_orig.png" alt="Figure 6. Cutting resistance (thrust resistance) comparison in SCM440." style="width:auto;max-width:100%" /> </a> <div style="display:block;font-size:90%">Figure 6. Cutting resistance (thrust resistance) comparison in SCM440.</div> </div></div>  <div class="paragraph" style="text-align:left;">Next, figure 6 illustrates a comparison of cutting resistance when processing under the cutting condition depicted in figure 2.<br /><br />As shown in figure 6, the ADO-TRS is able to reduce thrust resistance by approximately 35 percent versus conventional 3-flute drills, and generated even less overall thrust resistance when compared to a standard 2-flute carbide drill, which has one less flute and larger chip rooms. Under identical cutting condition, the ADO-TRS is able to achieve the lowest thrust resistance.<br /><br /><span></span>Due to high cutting resistance inherent in conventional 3-flute drills and the various constraints present in processing environment, such as the machine, workpiece geometry, work fixture, etc., conventional 3-flute drills are often unable to maximize high-feed performance and precision. The ADO-TRS, on the other hand, excels in wide range of cutting conditions, truly reflecting its versatile capability.<br /><span></span></div>]]></content:encoded></item></channel></rss>