Next Generation Tooling Opens Two Offices in California to Provide Technical Support During the Pandemic.
Sacramento, CA. - Next Generation Tooling, LLC, a manufacturer's representative agency, founded in 1995 and servicing the California Nevada Arizona, Utah, Colorado and New Mexico CNC manufacturing markets has just opened TWO offices in California.
Most of Next Generation Tooling's customers know them as "the Next Gen guys" according to Chris Savolainen, the Founder and President of 'Next Gen Tooling'.
What was the rationale of opening not one, but two offices when the entire team has worked out of their own home offices for years?
"We've grown our market service area quite a bit since we started out servicing just Northern California. We now include most of the Western States of the US. We've s been adding some of the best technical CNC application people we can find to support the unique mix of principles we represent. The products that we represent are what are considered very high performance tooling and workholding. It's some of the premiere products in our entire industry! We determined that we really needed a place to provide on-site technical training. We also needed to carry some inventory to support the unique needs of the aerospace, medical, electronics and defense industries that we support." Said Savolainen.
Rob Aldama, Vice-President of Next Gen Tool picks up the story, "At first we thought that one training and showroom might be good enough, but as we started talk to our distributor, machine dealer and end-user manufacturing customers, we discovered that there was a real need for facilities in both Northern and Southern California. None of our competitors are providing the deep technical service that has helped us gain market share, so we really felt we should just take it to the next level and open two facilities."
But what about the Pandemic?
With the Covid-19 pandemic raging there are not a lot of companies expanding. Most are cutting costs and employees. When asked about this both Chris and Rob stated that their team of people have remained pretty busy throughout this entire period.
Chris said "We get asked in to shops to provide technical support pretty often. Putting on the full body PPE suits has been kind of common for us during the past few months."
Rob picked it up from there, "I think we may be some of the really select few that have been asked to come into shops because we're not just taking orders, we're reducing cycle time and we're improving efficiency"
Chris jumped back in, "And maybe its a little bit self serving, We can have the equipment set-up at both locations instead of trying to bring it into a facility. It's actually a lot easier, faster and safer to bring people to one of our locations rather than try to move things with lots of sweat and heavy breathing in PPE."
"Yea, We can bring people to either location and do the training. There are far less interruptions and the I think people learn a lot more, and learn it faster" stated Rob.
NGT Warehouse and Training
What types of training do they provide at Next Gen's new buildings? They start off with a lot of fundamentals that people running CNC machines may never had any formal training about. That's where their basic Training Classes fit in.
But they also can go much deeper with their Advanced Part Manufacturing training series
5th Axis- Roughing Grob G350 with RockLock Tombstone
Can you rough on 5th Axis RockLock Tombstone?
In the Video below check out the roughing tool steel on the Grob G350 5-Axis CNC machine. 3 parts per cycle utilizing the 5th Axis RockLock integrated RL52A-T31 Tombstone.
The Tombstone features the integrated RockLock 52mm 4 pull stud quick change system. Proudly made in San Diego, CA
Products used in the video:
Learn more about the RockLock quick change system : www.5thaxis.com
Note: This article originally appeared as a Case Study From: 5/1/2016 Modern Machine Shop, Edited by Emily Probst , Associate Editor
VIDEO NOTE: Scroll to the bottom of the page for a behind-the-scenes look at 5th Axis, and hear Chris Taylor talk about how Hypermill software has helped his company.
From day one, 5th Axis Inc.’s business strategy has been to take advantage of the most advanced software, equipment and technologies available so it could competitively enter demanding niche markets like aerospace, medical and other challenging high-tech industries.
However, during the company’s entry into five-axis machining, co-founders Steve Grangetto and Chris Taylor realized their CAM software had major shortcomings—machining collisions were common, and they weren’t able to realize the full potential of their machine tools. Using Hypermill from Open Mind Technologies AG of Wessling, Germany, the company achieves faster run times, better surface finishes and overall better quality
Business grew dramatically during the company’s first three years. To meet the growing demand for complex, five-axis machining, 5th Axis purchased a new high-performance five-axis machine to accompany its original Haas machine. However, during programming, the company realized the shortcomings of its existing, mainstream CAM software. Along with unexpected machining collisions, the company couldn’t fully utilize the speed, capabilities and potential of its new high-end machine. That’s when Mr. Grangetto and Mr. Taylor decided to give Hypermill a try.
For instance, five-axis machining greatly improves part precision by eliminating alignment errors that are introduced in standard machining when a part is removed and refixtured in another orientation. It is also extremely time-efficient, because most or all of the work is performed in a single setup with no delays while waiting for an operator to unload, reload and reposition the part.
Stepping through the tool path to watch it remove material and verify that it clears the machine without any collisions is a valuable time-saver. “I do not have to walk out to the shop floor and manually look inside a machine with coolant flowing to check clearances,” he says.
By controlling the amount of volume or the angle of the cutter’s engagement, the cutter can loop into a corner. The Maxx Machining roughing module extends tool life, and machining time is reduced by 30 to 75 percent by maintaining a constant chip load, Mr. Levine says. 5th Axis can use Hypermill Maxx Machining on materials ranging from aluminum to hard materials like Inconel because its high-speed machines are fast enough to keep up with the rapid toolpath motion that is generated. “The bottom line is that using Hypermill Maxx Machining results in super-efficient and fast tool paths,” Mr. Norton says.
Open Mind uses internal experts to develop postprocessors, which it considers to be a core technology of the company. The customized postprocessors have configurable parameters that enable users to control their particular environments. This means that the core mathematics and the basic structure of the post are created and locked down by Open Mind, but 5th Axis can change certain parameters, which influence the locked portion.
According to Mr. Levine, “Some companies give the customer a tool kit and the ability to build their own post, but those guys are not there to write postprocessors; they are there to cut metal. Also, writing the entire postprocessor is too much for the original equipment manufacturer that has to ensure compatibility with various CAM software products. An alternative approach is to give the customer no control, but then they would have to call back to the service supplier to make custom changes. Our combination of locked and open is not entirely common, and we believe it gives customers the best of both worlds.”
The high-quality tool paths, advanced CAM software capabilities, postprocessor support and skilled technical support give 5th Axis the confidence to take on ever more challenging jobs that require programming complex parts, Mr. Taylor says. “With Open Mind’s help, we never burn money getting stuck on a job. Their contribution has been a really big part of the growth of our business.”
We are very excited to announce a new partnership with 5th Axis Workholding located in San Diego, CA. 5th Axis has created a very nice dovetail workholding system for use in 5 axis milling and can also be used in turning. Please give them a big welcome to out family of principals!
5th Axis Workholding was created out of shear necessity. When Co-CEO’s Steve Grangetto and Chris Taylor started 5th Axis Inc. in 2005, they immediately recognized the need for quality workholding that addressed many of the common issues machinists encounter when moving into the 4th and 5th axis machining.
“Fixturing may be the ultimate in problem-solving,” he continues. “If you don’t start with a good, solid fixture – in either 3- or 5-axis work – you’re not going to end up with a good part. More axes just add more layers of complexity.” “A lot of people still aren’t used to thinking in 5 axes when it comes to fixturing,” observes Chris. “They often design them to get a part on and off quickly, without stopping to think about clearance issues.” In 5-axis work, A- and B-axis movement can seriously impact Z-axis clearance. Careless designs invite costly crashes. Longer tools lessen some clearance issues, but introduce problems of their own.
“Fixturing may be the ultimate in problem-solving. If you don’t start with a good, solid fixture – in either 3- or 5-axis work – you’re not going to end up with a good part. More axes just add more layers of complexity.” “When the fixture is right at the beginning,” Steve continues, “we can let the machine take care of most other problems. But, there are one or two areas that require further attention . . .”
This article originally appeared in the May 2013 / Volume 65 / Issue 5 of Cutting Tool Engineering titled "Evolving toward digital" By Matt Tegelman, BIG Kaiser Precision Tooling Inc.
Boring tools with a digital readout aren’t the standard in U.S. shops, but their use is growing.Think about the number of digital equipment interfaces and interactions an operator has when machining.
Machine operators use keypads and computers to run tooling programs and measure parts with digital gages and coordinate measuring machines. By definition, CAD/CAM work is accomplished digitally. Machine tool controls have digital displays. On most tool presetters—even simple ones without a vision system—the readout is digital. Bore gages are digital, whether it’s an air gage or a three-point-contact gage. There are still a few old-timers who trot out ID micrometers once in awhile, but most measurement devices are digital for speed and accuracy.
Analog readout technology isn’t dead because it’s still highly effective for the majority of low- to medium-level tolerance operations. Few shops have yet to make the switch to digital boring across the board, and it will be a long time before more do so on a regular basis. Digital boring heads cost 60 to 80 percent more than their analog counterparts.
That said, as old boring heads need replacement and more operators become accustomed to the advantages of digital boring adjustments, there eventually will be a turning point in some operations where it makes sense to go all digital. This change won’t happen just because it’s the direction of the industry.
Don’t Sacrifice PerformanceIf a shop is considering moving from analog to digital boring tools, the best conversions are those that can be accomplished without having to replace any accessories—simple one-for-one boring head trade-offs. Still, ask questions to ensure this is the case with your shop. Users can defeat the purpose of digital ease of use if the head isn’t a 1:1 replacement and additional programming or tinkering is necessary when converting to digital.
For instance, Kaiser’s 112 EWD, 310 EWD and 318 EWD digital boring heads are otherwise identical to their analog predecessors. They have the same boring ranges, cutting parameters and through-coolant capabilities, so an operator can swap an analog for a digital model with little or no reprogramming. All three series use the same accessories, such as boring bars and insert holders, as their nondigital counterparts.
Despite the obvious advantages of digital, the technology isn’t yet for everyone. But as manufacturing and technology continue to become more and more entrenched in the digital realm, there will be a tipping point after which digital boring is the norm. Some shops will just be ahead of the curve. CTE
About the Author: Matt Tegelman is the Kaiser product manager for BIG Kaiser Precision Tooling Inc., Hoffman Estates, Ill. For more information about the company’s boring tools and other products, call (888) TOOL-PRO or visit www.bigkaiser.com.
Digital boring heads from Big Kaiser were designed to be a simple 1:1 match to their analog predecessors - same boring ranges, cutting parameters, and through-tool coolant capabilities - so an operator can swap an analog for a digital model with little or no reprogramming. Just like your cell phone or computer, it won't be long until you wonder how you ever lived without a digital interface.
Make the leap to digital technology.
BIG Kaiser brings flexible workholding to 5-axis machine tables by surrounding Unilock zero-point quick-change receivers with a grid pattern. The benefits of 5-axis machines are greatest when workholding is based on the size and shape of the workpiece instead of the limitations of the table interface. By providing multiple workholding opportunities, Unilock users quickly integrate most workholding products and keep their machine spindles up and running.
Providing BIG Kaiser with a drawing of your machine table (or the make and model number) is all it takes to get started. Clients can also request production drawings or use third party suppliers. BIG Kaiser offers several flexible machine table interfaces, some of which can be delivered as turnkey solutions. We can pull workpieces down onto the table to maximize the available envelope, or elevate workpieces for complete 5-sided access.
Our blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling at other times it's by one of the wonderful manufacturer's we represent in California and Nevada
© 2020 Next Generation Tooling, LLC.
All Rights Reserved
Created by Rapid Production Marketing