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OSG Expands A Brand AE-N Series

2/21/2023

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Advanced Performance DLC Coated End Mills for Non-Ferrous Materials
OSG has expanded their A Brand AE-N series! The new additions to their advanced performance DLC Coated end mills, are designed for non-ferrous materials in a wide range of cutting applications delivering efficient and quality processing.

The following list numbers are associated with the A Brand AE-N End Mill Series expansion:
  • #8830 A BRAND AE-VTS-N (inch)
  • #8930 A BRAND AE-VTS-N (metric)

​This series offers the following features & benefits:
  • Flat cutting edge achieves higher precision machined surface quality
  • Large core design for high rigidity to prevent chattering
  • Center cutting edge for plunging
  • Three cutting edges at center for high speed milling
  • DLC- IGUSS coating that delivers improved durability and effectiveness
Check out the new tools HERE

A Brand AE-VTS-N (8830) 

OSG End Mill DLC A Brand AE VTS N 8830

Advanced Performance DLC Coated End Mills for Non-Ferrous Materials.
The AE-VTS-N high performance DLC coated carbide end mill for non-ferrous materials is suitable for a wide variety of applications with high efficiency and quality.

​Its DLC-IGUSS coating further improves tool life with excellent welding resistance and lubricity, which is effective in the machining of non-ferrous materials such as aluminum alloys.
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OSG Announces the Expansion of PHOENIX® PDZ Series

5/18/2022

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OSG Announces the Expansion of PHOENIX PDZ serie
​OSG is pleased to announce the release of their NEW OSG PHOENIX® PDZ Flat Drill Series!

The OSG PHOENIX® PDZ is an indexable drill series designed for stable flat-bottom hole making. It is an ideal solution for a wide variety of materials such as carbon and alloy steel, stainless steel and cast iron.

The following list numbers are associated with the new OSG PHOENIX® PDZ Flat Drill series:
  • List #52513 OSG PHOENIX® PDZ (inch)
  • List #78537 OSG PHOENIX® PDZ (metric)
  • List #78PZAG OSG PHOENIX® PZAG inserts for PDZ
  • List #7808H OSG PHOENIX® PDZ accessories
This series offers the following features & benefits:
  • High Precision finishing on flute improves rigidity, chip evacuation, and reduces cutting force
  • Flat bottom cutting edge for machining a wide range of applications including drilling, counter-boring, inclined surface drilling and more.
  • Superior chip breaking capability during drilling, counter-boring and turning with enhanced muscle breaker
Check out the new tools HERE
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High Efficiency Milling in Inconel 718

4/26/2022

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by Sean McIntosh, OSG District Sales Manager
OSG’s HY-PRO® CARB VGM end mill boosts productivity and lowers cost per part in aerospace bracket application.
From left, Allied Tool & Die CNC Process and Machining Manager Jamie Lerma, CNC Machinist David Dao and CNC Programmer John Hernandez.
From left, Allied Tool & Die CNC Process and Machining Manager Jamie Lerma, CNC Machinist David Dao and CNC Programmer John Hernandez.
Founded in 1951 in Phoenix, Arizona, United States, Allied Tool & Die Co. is a family-owned precision machine and fabrication company that specializes in the manufacturing of quality parts for aerospace, medical, communications and commercial industries throughout the world.

​Seventy years since its establishment, this privately owned shop has grown with multiple facilities and an estimated 32,000 square feet of manufacturing space in Phoenix, Arizona.

CAD / CAM model of a part made from 13-8 stainless steel
CAD / CAM model of a part made from 13-8 stainless steel
One of the challenges Allied Tool & Die faced recently was the machining of aerospace brackets made of Inconel 718. As is with most shops, machining Inconel 718 is time consuming. Moreover, due to the material’s special high strength and heat resistance properties, short tool life is a common obstacle.

​In search for performance improvement, Allied Tool & Die CNC Process and Machining Manager Jamie Lerma reached out to his local OSG representative for new solutions. Lerma had worked with OSG previously on a 13-8 stainless steel application by utilizing OSG’s HY-PRO® CARB VGM series end mill to achieve high-efficiency milling.
A part made from 13-8 stainless steel that was machined by OSG’s HY-PRO® CARB VGM end mill.
A part made from 13-8 stainless steel that was machined by OSG’s HY-PRO® CARB VGM end mill.
OSG’s HY-PRO® CARB VGM is a high performance variable geometry end mill series. Its variable index and unique flute geometry enable the reduction of vibration and chatter, promoting smooth and stable cutting with low cutting forces.

​With the addition of OSG proprietary multi-layer EXO coating, higher wear and heat resistance is achieved to prolong tool life. OSG’s VGM offering features 5-, 6- and 7-flute lineups, and is available with multiple lengths of cut, with both square end and corner radius variations. This series is suitable for carbon steels, alloy steels, die steels, stainless steels, cast iron, nickel alloy, titanium, and hardened steels up to 45 HRC.
​
For the 13-8 stainless steel application, the VGM end mill dominated the machining result by extending tool life from seven parts to 21 parts per tool. The parts were also completed in half the time and the tool cost is also cheaper than the competitor tool. Lerma was so impressed by the VGM end mill that he decided to apply the tool to the Inconel 718 aerospace bracket application.
CAD / CAM model of an aerospace bracket made from Inconel 718. Image courtesy of Allied Tool & Die
CAD / CAM model of an aerospace bracket made from Inconel 718. Image courtesy of Allied Tool & Die
An aerospace bracket made from Inconel 718 that was machined by OSG’s HY-PRO® CARB VGM end mill.
An aerospace bracket made from Inconel 718 that was machined by OSG’s HY-PRO® CARB VGM end mill.
Allied Tool & Die was previously using a high feed indexable milling cutter for the Inconel 718 aerospace bracket application. However, the amount of time and money spent on changing the inserts was less than desired.

The previous competitor tool was used at 150 SFM (45.7 m/min), 0.009 IPT (0.23 mm/t), 0.05 Aa (ap = 1.27 mm) and 0.75 Ar (ae = 19.05 mm).

After reprogramming to utilize OSG’s 0.5-inch diameter 5-flute VGM carbide end mill with a 0.030-inch (0.762 mm) corner radius and 1.25-inch (31.75 mm) length of cut (EDP# VGM5-0143), the cutting parameters were changed to 250 SFT (76.2 mm/min, 2,548 min-1), 0.0022 IPT (0.056 mm/t, 713 mm/min), 0.75 Aa and 0.035 Ar.

The application went from a 4-hour cycle time to just one hour and 45 minutes.

Allied Tool & Die no longer had to keep stopping the machine to rotate or change inserts, which they were doing four times per part previously.

By switching to the VGM end mill, the tool was loaded, and the job did not have to be tended to until the part was completed.

In terms of efficiency improvement, Allied Tool & Die estimated that the tool change has generated a cost savings of $6,875 USD on the Inconel 718 aerospace bracket parts. Moreover, with a lower tooling price versus the previous milling cutter, the cost of tooling also decreased by almost $100 USD per part.

​With the VGM end mill, Allied Tool & Die was able to machine Inconel 718 at an astounding 250 surface feet per minute (76.2 m/min) – a speed that is only commonly seen in alloy or stainless steels, not HRSA materials.

With the recent successes, Allied Tool & Die’s CNC Programmer John Hernandez decided to apply the VGM end mill into most jobs he programs. Being such a versatile tool, the VGM can be used to machine anything from common carbon steels up to the nickel alloys required by the aerospace industry.
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Next Generation Tooling Opens Two Offices in California to Provide Technical Support During the Pandemic.

8/3/2020

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by Bernard Martin
Next Gen Tooling SoCal 22343 La Palma Ave, Yorba Linda, CA
Next Generation Tooling's new SoCal Office, Showroom, Warehouse & Training facility is located at 22343 La Palma Avenue, Suite 126, Yorba Linda, CA 92887
Sacramento, CA. -  Next Generation Tooling, LLC, a manufacturer's representative agency, founded in 1995 and servicing the California Nevada Arizona, Utah, Colorado and New Mexico CNC manufacturing markets has just opened TWO offices in California.
Most of Next Generation Tooling's customers know them as "the Next Gen guys" according to Chris Savolainen, the Founder and President of 'Next Gen Tooling'.

What was the rationale of opening not one, but two offices when the entire team has worked out of their own home offices for years?
next-generation-tooling-manufacturer-agent-representive-metalcutting-machining-map
"We've grown our market service area quite a bit since we started out servicing just Northern California.  We now include most of the Western States of the US.  We've s been adding some of the best technical CNC application people we can find to support the unique mix of principles we represent. The products that we represent are what are considered very high performance tooling and workholding.  It's some of the premiere products in our entire industry! We determined that we really needed a place to provide on-site technical training.  We also needed to carry some inventory to support the unique needs of the aerospace, medical, electronics and defense industries that we support." Said Savolainen.

Rob Aldama, Vice-President of Next Gen Tool picks up the story,  "At first we thought that one training and showroom might be good enough, but as we started talk to our distributor, machine dealer and end-user manufacturing customers, we discovered that there was a real need for facilities in both Northern and Southern California. None of our competitors are providing the deep technical service that has helped us gain market share, so we really felt we should just take it to the next level and open two facilities."
Next Generation Tooling NorCal Office Showroom
Next Generation Tooling's new NorCal Office, Showroom, Warehouse & training facility is located at 8171 Alpine Ave, Suite A, Sacramento, CA 95829

But what about the Pandemic?

With the Covid-19 pandemic raging there are not a lot of companies expanding. Most are cutting costs and employees. When asked about this both Chris and Rob stated that their team of people have remained pretty busy throughout this entire period. 

Chris said "We get asked in to shops to provide technical support pretty often. Putting on the full body PPE suits has been kind of common for us during the past few months." 

Rob picked it up from there, "I think we may be some of the really select few that have been asked to come into shops because we're not just taking orders, we're reducing cycle time and we're improving efficiency"

Chris jumped back in, "And maybe its a little bit self serving,  We can have the equipment set-up at both locations instead of trying to bring it into a facility.  It's actually a lot easier, faster and safer to bring people to one of our locations rather than try to move things with lots  of sweat and heavy breathing in PPE." 

"Yea, We can bring people to either location and do the training.  There are far less interruptions and the I think people learn a lot more, and learn it faster" stated Rob.

NGT Warehouse and Training

What types of training do they provide at Next Gen's new buildings?  They start off with a lot of fundamentals that people running CNC machines may never had any formal training about. That's where their basic Training Classes fit in.
Next Generation Tooling 25th Anniversary
  • Machining 101
  • Basic Boring
  • Basic Chamfering
  • Basic Drill Training
  • Basic End Mill
  • Basic Indexable
  • Basic Tap Training
  • Basic Tool Holders
  • Basic Work Holding / Fixturing​

But they also can go much deeper with their Advanced Part Manufacturing training series
  • Programming Tool Path – Climb versus Conventional
  • Material Machinability – Cubic Inches of Stock Removal
  • Part Set Up / Workholding  & Fixturing
  • Tool Holder Selection, Collet, Solid, Hydraulic, Shrink Fit
  • Cutting Tool Selection – Substrate, Geometry, Coating, Speed and Feeds 
  • Estimating Part Cycle Time
Learn More About Training
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Tim Fugazi joins the Next Generation Tooling team as Regional Manager in Northern California

1/2/2020

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Please welcome Tim Fugazi to our Next Generation Tooling team. Tim will be working in Northern California as Regional Manager for our principals.
TIm Fugazi
1169 N Ham Lane
Lodi, CA 95242
cell: 916.534.0253
tim@nextgentooling.com
Tim graduated from San Joaquin Delta College with a Certificate in Computer-Aided Drafting December in 1999 and finished up his Associate Degree in Machine Tool Technology  in May 2010 at the same college.

Tim spent 7 years as a Auto CAD Technician and then added Laser programming to the mix. For the past 18 years Tim has worked as a Machinist, SolidWorks Technician & Lab Technician.

His experience with SolidWorks software was to provide mechanical drawings for production, fabrication and/or machining. He operated SolidWorks & HSMWorks software to produce “G” code for vertical mills and lathes as well as working in quality control and dealing with customer warranty issues.

Our principals  and distributors will be excited to know that Tim has a great understanding of shipping procedures so he has a great understanding of your capabilities and expectations.
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OSG USA Announces Addition of SOMTA Brand Cutting Tools

3/13/2019

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OSG Somta Tools Catalog 2019
OSG USA, Inc. is pleased to announce the addition of SOMTA brand cutting tools to the OSG product line up.

SOMTA brand cutting tools offer value performance solutions for threading, drilling, and milling, at economical pricing.

SOMTA specializes in the design and manufacture of standard and custom tools for the industrial and “do it yourself” markets. Drills, cutters, reamers, threading tools and tool bits, made in a wide range of sizes, using various materials (HSS and Solid Carbide) with surface coatings to extend wear life.

Click here for additional information about SOMTA brand cutting tools.

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OSG Announces Release of NEW Products and Product Expansions

9/12/2018

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Picture
OSG Tap & Die is pleased to announce the following release of NEW product and product expansions to the OSG line-up.

This is one of the largest number of new products released all at one time!  A separate product release for each product is available with further details including features and benefits of each new product/expansion. 

Simply click on the link for each product to be directed to the individual product release announcement.

The following is a complete list of  NEW products and their associated list numbers:

DRILLS:
NEW Drill Series:
A Brand® ADO-TRS Advanced Performance High Feed 3-flute Drill Series
  • NEW! List #6600- A Brand® ADO-TRS-3D
  • NEW! List #6610- A Brand® ADO-TRS-5D

A Brand® ADFLS-2D Flat Bottom Drill Series
  • NEW! List #5705- A Brand® ADFLS-2D

A Brand® ADFO-3D Flat Bottom Coolant-Through Drill Series
  • NEW! List #5720- A Brand® ADFO-3D

A Brand® ADO-SUS 8D Extended Reach Drill Series
  • NEW! List #5220- A Brand® ADO-SUS-8D

A Brand® AD-LDS Advanced Performance Spot Drills
  • NEW! List #5100- A Brand® AD-LDS

EXPANSION to DRILL SERIES:
A Brand® ADO-SUS 3D & 5D Series
  • List # 5200- A Brand® ADO-SUS-3D
  • List #5210- A Brand® ADO-SUS-5D
 
TAPS

NEW TAP SERIES:
A Brand® AT-1 Thread Mill Series
  • NEW! List #16620- A Brand® AT-1(metric)
  • NEW! List #16625- A Brand® AT-1(Inch)
  • NEW! List #16630- A Brand® AT-1(NPT)
  • NEW! List #16631- A Brand® AT-1(NPTF)

A Brand® A-CSF Spiral Flute Carbide Tap Series
  • NEW! List #16600- A Brand® A-CSF (metric)
  • NEW! List #16605- A Brand® A-CSF (inch)

A Brand® A-CHT Straight Flute Carbide Tap Series
  • NEW! List #16610- A Brand® A-CHT (metric)
  • NEW! List #16615- A Brand® A-CHT (inch)
 
END MILLSNEW END MILL SERIES:
A Brand® AE-VMS End Mill Series
  • NEW! List #8200- A Brand® AE-VMS (inch)
  • NEW! List #8205- A Brand® AE-VMS (metric)
  • NEW! List #8210- A Brand® AE-CR-VMS (inch)
  • NEW! List #8215- A Brand® AE-CR-VMS (metric)
  • NEW! List #8220- A Brand® AE-LN-VMS (inch)

Expansion to End Mill Series
EXOCARB® AERO DLC Series
  • List #2863- EXOCARB® AERO-EDS (inch)
  • List #2963- EXOCARB® AERO-EDS (metric)
  • List #2873- EXOCARB® AERO-ETS (inch)
  • List #2973- EXOCARB® AERO-ETS (metric)
  • List #2874- EXOCARB® AERO-O-ETS (inch)
  • List #2974- EXOCARB® AERO-O-ETS (metric)
  • List #2843- EXOCARB® AERO-ETL (inch)
  • List #2943- EXOCARB® AERO-ETL (metric)
  • List #2853- EXOCARB® AERO-ETXL (inch)
  • List #2953- EXOCARB® AERO-ETXL (metric)

EXOCARB® UVX-Ti Series
  • List #2102- EXOCARB® UVX-Ti-LN 5FL(inch)
  • List #2104- EXOCARB® UVX-Ti-LN 5FL(metric)
  • List #2108- EXOCARB® UVX-Ti-CR-LN 5FL(inch)
  • List #2110- EXOCARB® UVX-Ti-CR-LN 5FL(metric)

INDEXABLES Expansion to Indexable Series
OSG Phoenix® PXM Exchangeable Head End Mill Series
  • List #78PXSE – PHOENIX® PXM PXSE Heads (inch, metric)
  • List #78PXVC – PHOENIX® PXM PXVC Heads (inch, metric)
  • List #78PXSM – PHOENIX® PXM PXSM Heads (inch, metric)
  • List #78PXNL – PHOENIX® PXM PXNL Heads (inch, metric)
  • List #78PXNH – PHOENIX® PXM PXNH Heads (inch, metric)
  • List #78PXRE – PHOENIX® PXM PXRE Heads (inch, metric)
  • List #78PXDR – PHOENIX® PXM PXDR Heads (inch, metric)
  • List #78PXBE – PHOENIX® PXM PXBE Heads (inch, metric)
  • List #78PXBM – PHOENIX® PXM PXBM Heads (inch, metric)
  • List #52300 – PHOENIX® PXM SA/TPA Bodies (inch)
  • List #78018 – PHOENIX® PXM SS/TP Bodies (metric)
  • List #78340 – PHOENIX® PXM PXMC Bodies (metric)
  • List #7808H – PHOENIX® PXM Accessories

OSG Phoenix® PXD Exchangeable Head Drill Series
  • List #52400 – PHOENIX® PXD Exchangeable Head Drill, 3D & 5D (inch)
  • List #78310 – PHOENIX® PXD Exchangeable Head Drill, 3D & 5D (metric)
  • List #78PXD – PHOENIX® PXD Exchangeable Heads
  • List #7808H – PHOENIX® PXD Accessories

OSG Phoenix® PSTW 90° Shoulder Cutter Series
  • List #5310 – PHOENIX® PSTW Bore (inch)
  • List #78131 – PHOENIX® PSTW Bore (metric)
  • List #78PSTW – PHOENIX® PSTW Inserts
  • List #7808H – PHOENIX® PSTW Accessories

OSG Phoenix® PSFL 90° Roughing Cutter Series
  • List #53200 – PHOENIX® PSFL SA/FA (inch)
  • List #78037 – PHOENIX® PSFL SS (metric)
  • List #53201 – PHOENIX® PSFL Bore (inch)
  • List #78137 – PHOENIX® PSFL Bore (metric)
  • List #78PSF – PHOENIX® PSF/PSFL Inserts
  • List #7808H – PHOENIX® PSFL Accessories

OSG Phoenix® PD Indexable Drill Series
  • List 52502 – PHOENIX PD Indexable Drill, 2D (inch)
  • List 78031 – PHOENIX PD Indexable Drill, 2D (metric)
  • List 52503 – PHOENIX PD Indexable Drill, 3D (inch)
  • List 78032 – PHOENIX PD Indexable Drill, 3D (metric)
  • List 52504 – PHOENIX PD Indexable Drill, 4D (inch)
  • List 78033 – PHOENIX PD Indexable Drill, 4D (metric)
  • List 52505 – PHOENIX PD Indexable Drill, 5D (inch)
  • List 78027 – PHOENIX PD Indexable Drill, 5D (metric)
  • List 78P5D – PHOENIX PD Inserts
  • List 7808H – PHOENIX PD Accessories
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Next Generation Tooling
10240 Cavalletti Drive
Sacramento CA 95829
916.765.4227
Northern California
23 Maxwell Street
Suite B
Lodi, CA 95240
Southern California
22343 La Palma Avenue
​Suite 126
Yorba Linda, CA 92887
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