Join us at #IMTS2018!
We'll be learning about new products at our principals booth.
Check out our schedule, come join us and we'll learn some new things together!
Wednesday September 12th
10:30 - 11:30 AM - NTK Cutting Tools Booth W-431664
1:00 to 3:00 PM - Big Kaiser Booth W-431610
Thursday September 13th
10:00 to 11:00 AM - Heimatec Booth W-433427
11:00 to 12:00 PM - 5th Axis Booth W-431158
1:00 to 2:00 PM - Precision Cutting Tools W-432164
Friday September 14th
10:00 to 11:00 AM - Carmex Booth W-431480
11:00 to 12:00 PM - OSG Booth W-432080
1:00 to 2:00 PM - Techniks Booth W-431075
Next Generation Tooling is excited to announce that we have been chosen as he exclusive agent for Northern California and Nevada by Somta Tools.
In December 2016, OSG partnered with Somta Tools (Pty) Ltd. Founded in 1954, SOMTA is South Africa’s largest manufacturer of round cutting tools including Drills, Reamers, End Mills, Bore Cutters and Taps which are available in a wide range of sizes using various materials and quality surface coatings to extend tool life.
Somta Tools History
Somta Tools was founded in 1954 by Samuel Osborn Ltd of Sheffield, England. The name Somta is an acronym derived from the names of Samuel Osborn (founder of Osborn Steels U.K.), and Robert Mushet (the 19th century inventor of High Speed Steel).
The full name is actually Samuel Osborn Mushet Tools Africa.
Somta started out producing Twist Drills, Reamers, Toolbits and Chisels with a complement of about 20 employees.
Somta Tools Mission is to manufacture and supply superior cutting tools, driven by a culture of service excellence, to global markets.
One of Somta’s claims to fame is that its former parent company produced the first Twist Drill made from High Speed Steel. Prior to 1870, twist drills were made from a flat piece of steel and then physically twisted, hence the name. Thereafter the flutes were produced on milling machines until the grinding method arrived.
One milestone worth a mention is when Somta Tools purchased a Hertlein drill flute grinding machine in 1963, even before the parent Sheffield company bought one. This machine is still in operation today. This machine grinds the flutes of a drill (up to 13mm diameter) in one pass in a solid hardened blank. This was unheard of in those days.
Growth at Somta: 1963 – 1999
Somta gradually grew in both output and number of employees. Numerous products were added to the range during this period. In 1979 the company was purchased by Haggie Ltd, one of the largest steel rope manufacturers in the world. The South African mining sector was their biggest market.
Continued Growth at Somta Tools in the 1980’s
With Haggie as its owner, Somta progressed and accelerated its growth. This was achieved by investment in capital equipment and by acquisition.
Introduction of Friction Welding (HSS body, EN9 shank)
Somta Tools introduced friction welding in 1980, the first cutting tool company to do this outside of the UK.
Introduction of CNC Grinding Machines
In the early 1980’s, CNC grinding machines were being developed in the USA and Europe for this industry. Somta purchased a number of these machines. This technology ensured greater consistency in quality and enabled Somta to enter and compete in world markets.
Clarkson & Mitco Acquisition
Somta Tools acquired Clarkson Tap and Die South Africa (conveniently located next door) in 1982 and Mitco Tools Pietermaritzburg in 1984. Clarkson had about 60 employees and Mitco about 160. The Mitco premises were closed with all of the employees and machinery moving to the present Somta site at Edendale Road.
Factory Expansion & Divisions
Working space was at a premium with so many more people and additional equipment. It was therefore necessary to extensively add factory space. It was decided to establish separate factories for product types, for instance Steel Stock and Blank Prep, Drills, Taps, End Mills and other factories.
Each factory had its own manager who was responsible for hiring staff, training, quantity, quality, cost etc. This occurred in 1986 and this concept remains today. The employees in each factory became product specialists.
Change of Ownership: 1999 – Present
In 1999 Haggie decided to ‘unbundle’ its non-core or non-mining related companies, of which they had quite a few. Somta was then purchased by Brooke Industrial Holdings in the UK. Unfortunately Brooke ran into difficulties in 2003 and went into liquidation. Somta Tools then underwent a management buyout largely funded by the SCMB (Standard Corporate Merchant Bank).
US $2M Investment in Balzers Coating Plant:
Immediately after the MBO in 2003, Somta Tools integrated a state of the art Balzers PVD Rapid Coating System into it’s manufacturing programme, offering the innovative range of Balzers BALINIT® high performance coatings on all cutting tools. This has enabled Somta to offer coated cutting tools to compete with the very best high tech tool producers in the world.
Somta Workers Get 7.5% Stake
In late 2010, Somta Tools launched an empowerment initiative through the establishment of the Somta Employees’ Trust, which gave the company’s 500 employees a collective 7,5% stake in the company.
This all came about when management bought-out, and restructured the company, from its main shareholder, SCMB (Standard Corporate Merchant Bank). The deal was part of the company’s broad-based black economic empowerment strategy in its attempt at initiating its own “African Renaissance” with the aim of making employees feel like they are part of something great.
Carbide Production Facility Expansion
In 2012 Somta Tools invested over ten million rand that year alone on state-of-the art CNC equipment, which saw the company quadruple its carbide tool manufacturing capacity, thereby improving delivery times.
Included in this investment was a Walter Helicheck Basic 3, for non-contact complete measurement of rotationally symmetrical precision tools with complex geometry, which significantly improves quality and inspection procedures as well as 7 other machines with a further 3 to be added.
This expansion allowed for a dedicated test and training facility which included the addition of a HAAS VF-3YT CNC vertical machining centre, to test, run and enhance current and new tool designs, as well as for training purposes.
Somta Tools can now utilize its state-of-the art R&D facility to find solutions to difficult machining applications or material types. SOMTA is able to simulate the production conditions so that their customers no longer have to break into critical production lines to conduct testing. No other facility on the African continent boasts the combined manufacturing, measuring, coating and testing capabilities.
Company StatisticsProduct Distribution
Somta Tools has about 370 distributors in South Africa making it the market leader. Somta exports to 70 countries around the world. 58% of sales are to the export market. Somta sells to distributors, catalogue houses and a number of other cutting tool manufacturers worldwide.
Product Range Today
Somta Tools offers 7 000 standard items, and a further 3 000 made-to-order items, to DIN, ISO, ANSI and JIS standards, as well as custom tools to drawing.
Somta Tools currently employs more than 400 people in total, which includes the Johannesburg sales office and warehouse.
Somta Tools has separate factories for Blank Prep, Heat Treatment, Drills, End Mills, Taps, Reamers, Specials, Carbide and Coating all on one site.
A world class provider of cutting tools. This vision is supported by being ISO 9002 which was achieved in 1991 and ISO 9001 in 2003 and 2008.
We are very excited to announce that David Edge has joined the Next Generation Tooling team. David has a wealth of experience from his 45+ years in the metalcutting industry. He not only knows the technical aspects of cutting tool applications but also the procedural functions that are important to manufacturers, Industrial distributors and machinery dealers.
David began his career in 1972 as a manufacturing engineer in turning applications, with Pneumatic Auto Turret lathes, Tracer lathes and manual Turret lathes. He cut his teeth in sales for 11 years as a cutting tool specialist for Valenite in the Bay area.
He moved north to work for RTW and Iscar where he managed Washington, Oregon and Western Canada for the many aerospace applciations in that area. In 2012 he moved back to the Bay area to manage Northern California for Tungaloy.
David also brings first hand experience as a distributor from his time at J&L Industrial Supply and Aronson-Campbell Industrial Supply as a carbide application engineer. He has a deep understanding of what the expectations are of a industrial distributor from a manufacturer.
David also has an inside knowledge of the expectations of a machine tool dealer from his time back in the late 1980's working at Selway Machine Tools.
We where very excited to meet and greet many of our customers at the 2017 Western Tool & Supply Open House.
It was held at their San Jose, CA. on September 21- 22, 2017.
We featured quite a few featured products from our principals during the two day event. It was great discussing lots of technical applications that machinists brought to us!
OSG Tap & Die has announced the release of OSG EXOTAP® VC-10 & VA-3 Coolant-Through DIN length Taps for Difficult to Machine Materials and Stainless Steel.
This series offers the following:
The following list numbers are associated with the EXOTAP® VC-10 & VA-3 products.
by Keiko Mimuro
OSG announced the release of their new EXOCARB® ADF drills. The ADF combines two operations in one for the drilling of inclined surfaces and counterboring applications.
The ADF was developed with an “all-purpose” concept for superior versatility, reliability and quality for flat-bottom holes. Machining a flat hole traditionally required the use of an end mill and a drill. The ADF enables one-step drilling thereby simplifying machining time and tool management.
The drill’s balanced point form improves precision and minimizes the shifting of hole position. Its sharp cutting edge results in low cutting force to minimize burrs even in thin plates. With a wide chip room geometry, trouble-free chip evacuation can be achieved. Furthermore, with the addition of OSG’s new proprietary EgiAs coating, tool life can be prolonged with excellent heat and wear resistance.
The ADF is engineered for a wide variety of drilling applications including inclined surfaces, curved surfaces, counterboring, eccentric holes, thin plates, etc. It is suitable for common materials such as carbon steel, alloy steel, hardened steel (up to 35 HRC) and cast iron. Standard types are available in diameters from 2 to 20 mm; long types are available in diameters from 3 to 20 mm).
Somta Tools is pleased to announce a new partnership with OSG Tap & Die, a global leader in the cutting tool industry, which sees the Japanese based company taking a majority stake holding in Africa’s largest round shank cutting tool manufacturer.
Somta Tools will continue to operate as it does today but now with full support from OSG.
Through this partnership, Somta Tools will have access to OSG Tap & Die technologies and expertise that will help the company to improve its manufacturing process, technical capabilities, and quality of tooling – with the goal of ultimately adding greater value for our customers.
For the first time in its 62 year history, Somta becomes part of a global cutting tool organisation and we believe this will have substantial benefit for Somta’s stability, growth and advancement.
Somta employees celebrated the announcement by holding a lunch and ribbon cutting ceremony in Pietermaritzburg and Johannesburg with OSG Tap & Die Directors, Bobby Osawa and Massy Mashida.
Our blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling at other times it's by one of the wonderful manufacturer's we represent in California and Nevada