A leap forward in shrink-fit technology by Bernard Martin Platinum Tooling has introduced the Rineck Induktherm Rapid Shrink II VCS Machine to its repertoire, promising a paradigm shift in the way machining professionals approach shrink-fit tooling. In this article, we'll explore the key features, benefits, and applications of this cutting-edge machine that has garnered attention in the manufacturing industry.
Key Features of the Rineck Induktherm Rapid Shrink II VCS Machine: Rapid Heating Technology The Induktherm Rapid Shrink II VCS Machine is equipped with rapid heating technology, ensuring swift and efficient tool heating. This feature significantly reduces downtime and enhances overall operational efficiency. The heating time takes only between 3 – 9 seconds! Versatile Cooling System (VCS) The VCS system integrated into the machine allows for both air and water cooling, providing flexibility based on the specific requirements of different tools and materials. The cooling time varies between 15 and 50 seconds depending on the mass of the tool holder. User-Friendly Interface The machine boasts a user-friendly interface, making it easy for operators to navigate and control the heating and cooling processes. Intuitive controls contribute to a seamless user experience. Precision and Consistency The Induktherm Rapid Shrink II VCS Machine ensures precise and consistent tool clamping, critical for achieving accuracy in machining processes. This level of reliability is essential in applications where tolerances are tight. It's designed for use with HM tools with shafts of Ø 3 to Ø 32 mm and HSS tools of Ø 6 to Ø 32 mm Compact Design Despite its advanced features, the machine maintains a compact design, making it suitable for various workshop environments. Its space-saving attributes make it a versatile choice for machining facilities of different sizes. Benefits and Applications
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Platinum Tooling now inventories a wide selection of Rineck Shrink Fit Tool Holders in the most common styles and sizes at thier headquarters in Prospect Heights, Illinois. These high-quality German made tool holders are produced for high accuracy and maximum rigidity.
Stock tools are available in imperial (inch) and metric sizes with slim 3° and standard 4.5° execution with the following machine connections:
For more information on Rineck Shrink Fit Tool Holders or any of our other precision machine tool accessory lines, contact us! Download CAD Drawings for you toolholders! Techniks is excited to announce that they are entering into a new stage of development for their website. Over the past several weeks Techniks has compiled 2D and 3D model files for each product available on www.techniksusa.com. That’s almost 4,800 total SKUs, 9,600 2D and 3D model drawings added for your convenience! The addition of downloadable CAD files is just the next phase in thier continued development of their site to improve its user-friendliness. You can now find your specific drawings through directly searching for the part number in the “Drawings” section of the main menu or by navigating directly to the product page. Simply navigate to the appropriate product table, locate the item you need, and click on the drawing file format you require. You will see a links to the 2D DWG and 3D STP files in the right-hand columns. Can’t find what you’re looking for?
Techniks is adding more drawings every day, but if you do not find the drawings you need let them know at [email protected] and they'll prioritize your request to get you the drawings you need, FAST! As you begin to take advantage of their available CAD files, please don't hesitate to continue to provide feedback on your website experience to us and we can pass it along to Techniks. It’s been with your help that Techniks is able to provide the highest levels of customer service. A lot of that feedback comes form us passing along that information from you! Sacramento, CA. - Next Generation Tooling, LLC, a manufacturer's representative agency, founded in 1995 and servicing the California Nevada Arizona, Utah, Colorado and New Mexico CNC manufacturing markets has just opened TWO offices in California. Most of Next Generation Tooling's customers know them as "the Next Gen guys" according to Chris Savolainen, the Founder and President of 'Next Gen Tooling'. What was the rationale of opening not one, but two offices when the entire team has worked out of their own home offices for years? "We've grown our market service area quite a bit since we started out servicing just Northern California. We now include most of the Western States of the US. We've s been adding some of the best technical CNC application people we can find to support the unique mix of principles we represent. The products that we represent are what are considered very high performance tooling and workholding. It's some of the premiere products in our entire industry! We determined that we really needed a place to provide on-site technical training. We also needed to carry some inventory to support the unique needs of the aerospace, medical, electronics and defense industries that we support." Said Savolainen. Rob Aldama, Vice-President of Next Gen Tool picks up the story, "At first we thought that one training and showroom might be good enough, but as we started talk to our distributor, machine dealer and end-user manufacturing customers, we discovered that there was a real need for facilities in both Northern and Southern California. None of our competitors are providing the deep technical service that has helped us gain market share, so we really felt we should just take it to the next level and open two facilities." But what about the Pandemic? With the Covid-19 pandemic raging there are not a lot of companies expanding. Most are cutting costs and employees. When asked about this both Chris and Rob stated that their team of people have remained pretty busy throughout this entire period. Chris said "We get asked in to shops to provide technical support pretty often. Putting on the full body PPE suits has been kind of common for us during the past few months." Rob picked it up from there, "I think we may be some of the really select few that have been asked to come into shops because we're not just taking orders, we're reducing cycle time and we're improving efficiency" Chris jumped back in, "And maybe its a little bit self serving, We can have the equipment set-up at both locations instead of trying to bring it into a facility. It's actually a lot easier, faster and safer to bring people to one of our locations rather than try to move things with lots of sweat and heavy breathing in PPE." "Yea, We can bring people to either location and do the training. There are far less interruptions and the I think people learn a lot more, and learn it faster" stated Rob. NGT Warehouse and Training What types of training do they provide at Next Gen's new buildings? They start off with a lot of fundamentals that people running CNC machines may never had any formal training about. That's where their basic Training Classes fit in.
But they also can go much deeper with their Advanced Part Manufacturing training series
Hoffman Estates, IL – BIG KAISER, a global leader in premium high-precision tooling systems and solutions for the metalworking industries, announces the MEGA Micro Coolant Nut, a solution developed to provide precise coolant supply to micro cutting tool applications at high speeds. Efficient coolant delivery prevents chip jamming, which can cause machine stoppages, service calls, and increase tool wear and poor surface finish. As spindle speeds continue to increase, getting the coolant to the cutting tip has become more challenging.
Exclusively for MEGA Micro Chuck 6S, the MEGA Micro Coolant Nut is an ideal design for high-speed micro machining up to Ø6 mm. By using it instead of a standard nut, tool lifetime is increased by about 35 percent and better cutting performance is achieved for milling applications. The MEGA Micro Coolant Nut is a continuation of BIG KAISER's efforts to drive coolant toward the cutting edge and help to maintain process security. For coolant through drills, BIG KAISER offers the MEGA Micro Perfect Seal Nut. If coolant is required, it should be optimized to maximize its true potential. For more information please contact us! Join us at #IMTS2018! We'll be learning about new products at our principals booth. Check out our schedule, come join us and we'll learn some new things together! Wednesday September 12th
10:30 - 11:30 AM - NTK Cutting Tools Booth W-431664 1:00 to 3:00 PM - Big Kaiser Booth W-431610 Thursday September 13th 10:00 to 11:00 AM - Heimatec Booth W-433427 11:00 to 12:00 PM - 5th Axis Booth W-431158 1:00 to 2:00 PM - Precision Cutting Tools W-432164 Friday September 14th 10:00 to 11:00 AM - Carmex Booth W-431480 11:00 to 12:00 PM - OSG Booth W-432080 1:00 to 2:00 PM - Techniks Booth W-431075 By Jack Burley Many shops are unaware that a lot of their spindles are BIG-PLUS, so they don’t realize the capabilities they possess that this system provides. If you identify these spindles on your floor and want to start taking advantage of them, there are some things you should know I was recently chatting with our friends at SPS Spindle Parts and Service, LLC (Goffstown, NH). They are, to my understanding, the only certified BIG-PLUS® spindle grinder in America that performs onsite regrinds. Chris Vigneault, their onsite grinding manager, explained that most of their onsite visits, BIG-PLUS or not, are the result of a crash or poor drawbar retention that allows a tool to loosen in the spindle. That isn’t usually surprising news, but Vigneault explained that their testing and examination process often does reveal something else that is very surprising for customers: “One of the things that most customers are unaware of is that a lot of their spindles are BIG-PLUS and they simply don’t know it,” he said. “Not all, but a lot of customers lately are looking for that ability and just don’t know that they already have it.” This is common after the purchase of a used machine tool, but shops are even more surprised when they hear this news about new machines. There are a couple of reasons this happens:
All of which begs the question, how do you find out if you have a BIG-PLUS spindle? We have learned over the years which builders are making their spindles to BIG-PLUS as a standard or as an option, and on which models. So when I visit a customer or talk to them over the phone, I ask what brands of machines they use and compare this with the master list of authorized machine tool builders for BIG-PLUS. However, the easiest way to figure it out is to place a standard tool into the spindle and see how much of a gap there is between the tool holder flange face and spindle face. Without BIG-PLUS, the standard gap should be visible, or about .12 in. If it is BIG-PLUS, the gap is half of this amount, or only .06 in. These values change depending on 30 taper, 40 taper or 50 taper sizes, but the gap is visibly less than usual. If you identify BIG-PLUS spindles on your floor and you want to start taking advantage, there are some things you should know. First, if you’ve been using standard V-flange tools in that spindle, you likely won’t be able to realize the full benefits of the system. Over time, standard tooling will wear the spindle in ways that change its geometries. “We were just at a shop in Connecticut checking out a BIG-PLUS spindle,” recalled Vigneault. “Because of the way it wears when you don’t use BIG-PLUS tooling – which is exactly the way this customer was using the machine – the face was very heavy, or oversized. If we were grinding it back into spec, it would probably take quite a bit of work. We would have to take a lot of material off the face to get there.” Because both taper and face contact are what make the system shine, the geometry is critical. If someone trying to transition to BIG-PLUS tooling after learning they have the spindle doesn’t understand that, they won’t experience the performance they expect. There’s also the factor of maintenance. If a shop didn’t know it had BIG-PLUS machines, it’s a safe bet they didn’t take the preventive steps to help preserve the crucial geometry. These include keeping the spindle, tools and carts clean; misaligned automatic tool changer arms can also harm a BIG-PLUS spindle. These very reasons are why we offer spindle and tool taper cleaners, as well as arm alignment tools. Also, resist the temptation to use less expensive, unlicensed dual-contact tools if you want to give the system a shot. These tool makers do not have the master gauges necessary to create the correct geometry . . . for reference, read my Depth of Cut column titled “Is BIG-PLUS an International Standard?” It shares comparative test results and details the risks. There’s really one proven way to restore a BIG-PLUS spindle to proper specifications: with a certified regrind. Just as tool makers need the right gauges and measuring devices, so do spindle grinders. If you discover you have BIG-PLUS spindles and want to take advantage, keep these factors in mind to see what the system can do. Jack Burley is the vice president of sales and engineering at BIG KAISER Precision Tooling Inc., 2600 Huntington Boulevard, Hoffman Estates, IL 60192, 847-228-4011, Fax: 847-228-0881, [email protected], www.bigkaiser.com. |
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