The STP ESSENTIA provides a cost-effective solution without compromising on essential functionalities.

​For those seeking a balance between performance and budget, the ESSENTIA is a compelling choice. However, for companies with a more flexible budget, the STP MAGIS and STP FUTURA offer advanced features, with the FUTURA standing out as a top-tier solution.  

​Although the FUTURA is a step up in price, keep in mind that it's really two machines in one: a presetter and a shrink fit machine.

There are certainly other considerations that you will need to make your decision such as location of the presenter in your shop. The ESSENTIA is ideally suited to be right next to the CNC machine while the MAGIS and FUTURA are deigned for shops with tool cribs.  

Finally, how soon do you need it?  The ESSENTIA and MAGIS can ship off the shelf while the FUTURA is a special order.

At then end of the day, the choice of a SPERONI rotary toolholder presetter ultimately boils down to your unique requirements and preferences. Whether you prioritize budget-friendly efficiency, intuitive usability, or cutting-edge precision, SPERONI has a solution crafted just for you. Contact Next Generation Tooling today to explore these options further and elevate your machining precision to unprecedented heights.

Discover the latest innovations in manufacturing technology at IMTS 2024. Next Generation Tooling proudly represents industry-leading companies like ARNO, BIG DAISHOWA, Platinum Tooling Technologies, Jergens Inc., and mPower by Modern Industries.

Each of these exhibitors will showcase groundbreaking products designed to enhance precision, efficiency, and productivity in machining and manufacturing.

IMTS 2024 is set to be a showcase of innovation and technological advancements in the manufacturing industry. If you're attending, be sure to visit the booths of the companies represented by Next Generation Tooling.

These industry leaders will be displaying their latest products, offering insights and solutions that can help your operations reach new heights. Here’s what you can expect from each of these key exhibitors:

ARNO Werkzeuge USA, LLC - Visit Booth
ARNO will showcase the latest in toolholding, turning, and milling solutions. One of the highlights will be their ACS cooling system, the patented cooling system for efficient parting off, grooving and groove turning with the SA and SE grooving systems. ARNO’s products are designed to deliver precision and reliability, making them an essential addition to any shop floor looking to improve performance and reduce downtime.

BIG DAISHOWA - Visit Booth
BIG DAISHOWA is set to impress with its range of high-precision tooling solutions, including the latest in tool holders, boring tools, and measuring systems. At IMTS 2024, they will introduce new innovations in tool holder technology, designed to enhance rigidity and precision in high-speed machining. BIG DAISHOWA's products are known for their exceptional quality and durability, making their booth a must-visit for those looking to optimize their manufacturing processes.

Platinum Tooling Technologies, Inc. - Visit Booth
Platinum Tooling Technologies will be showcasing their latest advancements in live tools, angle heads, and custom tooling solutions. Their offerings are engineered to meet the most demanding applications, providing high-performance solutions that can greatly improve efficiency and productivity. At IMTS 2024, attendees can expect to see demonstrations of their latest products in action, highlighting how these tools can help reduce cycle times and increase machine flexibility.

Jergens Inc. - Visit Booth
Jergens Inc. will be exhibiting their innovative workholding and lifting solutions, including the groundbreaking Fixture-Pro® 5-Axis Quick-Change System. This system allows for faster setups and changeovers, significantly improving machine utilization and throughput. Jergens’ focus on modularity and flexibility makes their products ideal for manufacturers looking to streamline operations and enhance productivity. Be sure to explore their latest offerings at IMTS 2024.

mPower by Modern Industries - Visit Booth
mPower by Modern Industries will be presenting their latest solutions in manufacturing tooling and components. Known for their high-quality production and custom solutions, mPower is focused on delivering products that meet the exacting demands of today’s manufacturing environments. At IMTS 2024, visitors can learn about their new advancements in tool design and material technology, which are aimed at improving tool life and machining efficiency.

These companies are at the forefront of manufacturing technology, and their exhibits at IMTS 2024 will provide valuable insights and solutions for anyone looking to improve their operations. Be sure to add these booths to your show planner and take advantage of the opportunity to see these cutting-edge technologies in person.

Whether you're looking for advanced toolholding systems, workholding solutions, or custom tooling options, these companies offer the solutions you need. Visit their booths at IMTS 2024 to see these technologies in action and learn how they can transform your operations. Add these must-see exhibitors to your IMTS show planner today

by Doug Sumner, BIG DAISHOWA—Americas

Successful shops always look for ways to differentiate and innovate for competitive advantage. Cashing in on the entirety of a tool’s life with an advanced tool management system is perhaps the most effective way to do that right now.

Go with me for a minute. Think of a single tooling component’s trip through a shop in terms of a life: it’s conceived when it’s ordered from a supplier and born and finds its way to the tool crib; it grows up in the bin and finds its perfect mate when it’s assembled; it does good work on the job, cutting metal and eventually rides off into the sunset, aka the scrap bin.
RIP tool. You lived a good life.

All kidding aside, notice how little of the tool’s journey through the shop is spent actually cutting metal? As in life, one’s career is just one of many factors in a happy life. In this case, the actual time the tool is cutting accounts for a fraction of its impact on the shop.

Acquisition, inventory management, assembly, travel across the floor, wear and dispensing of a tooling component, they all happen with a certain efficiency – or inefficiency – and have a value. Shops know how much of their purchasing budget goes to tooling, but few know how much value is gained or lost while it’s in the shop.

This is where tool management systems (TMS) come in. Every company has a TMS of some sort, whether it’s the tool room manager’s chicken scratch on a printed excel sheet or wirelessly tracking components as they move across a shop and automatically managing inventory based on their usage.

Based on my travels, the chicken scratch method, or some slight variation of it, is far more common today. But things are changing. The rise of Smart Manufacturing is exposing the immense savings available while the more connected floor is making them more accessible. It’s drawing a stark distinction between reactionary chicken scratch- and proactive hyper traceability-TMS. The risk of a reactionary system is finding out the value of the tool’s journey the hard way.

Consider the following scenarios. A job makes its way from engineering and planning to the tool room. They discover they don’t have a certain insert or have just enough to start, but not to finish, and the stock sits until the insert arrives.

​That’s wasted spindle time, perhaps delayed delivery – maybe even paychecks – because of a missing insert that costs a few bucks. The other side of that coin is ordering more cutters just because the bin looks low and not having a job in the pipeline that requires them. That’s cash burning a hole in the tool shelves.

If you have an offline tool measuring system, you’ve already taken the first steps toward more efficient tool management. Sure, tool presetters reduce setup time and tooling costs by eliminating error and adding precision, but now they can also act as a shop communication hub.

Our most sophisticated, and frankly most consistently successful customers, use Speroni tool presetters equipped with software that communicates with the engineer’s CAM software to verify length, diameter, create a G-Code and post process with the exact tooling values.

​This type of arrangement is just scratching the surface. And believe it or not, suppliers have been working to get us to where we are for decades. Our Italian partner, Speroni, started working with Fiat automotive manufacturing more than 30 years ago, connecting tool rooms to the rest of the manufacturing facility.

Today, most solutions are optimized for management, often without much flexibility to adapt to what’s happening on the floor or what may happen there next year.

​Having made our name in tooling – as far down in the weeds as you can get in a metalworking operation – we’ve worked with Speroni to apply a different philosophy to connectivity and traceability to our North American customers.

Our solution, Intelligo, focuses on where everything is happening: the shop floor. Its processes are fed by using devices that recognize components, cutting edges, tool assembly, carts, baskets, etc. through wireless systems (i.e. RFID or QR/barcode) as they travel the shop.

SPERONI INTELLIGO Tool Management Solution software allows you to comprehensively organize your tool assemblies, your individual components, plus your tool jobs and kits in a central knowledge database avoiding redundant data. 

Using a scalable software structure and local workstations, Intelligo links a company’s entire tool library, active or inactive, with the CAM, planning and measuring software and displays it in a 3D graphic interface for visual reference in real time. Visibility and tracking of the floor’s activity allows a shop to proactively manage consumable inventory, consumption and assembly, preventing downtime and enhancing profitability.

You can monitor how tools wear on certain jobs and adjust. Or, if duplicate machines deliver different productivity on the same job, you can easily identify the exact tools used and find out what’s causing the discrepancy and diagnose machine or spindle issues. It’s even possible to determine a machine tool’s consumption in terms of discarded components following a particular production process. That’s not to mention the opportunity floor-up tracking and data provides to optimize tool regrinds, QA, raw material, fixturing – even the scrap bin, since it’s a profit center.

​This level of TMS may be a world away from how most manufacturers operate today, but for most it’s not that far out of reach. Installation is hands-on and cooperative, and most shops do have the fundamental infrastructure to support it.

This train isn’t stopping. The technology is here, readily available and quickly making excuses like “it costs money and doesn’t make chips” or “this is the way we’ve always done it” obsolete. Shop and process connectivity is the direction metalworking is headed and I believe a floor-up approach is the best approach.
​
Now is the most profitable time to get on board, before everyone else is. Successful shops are always looking for ways to differentiate and innovate, and cashing in on the entirety of a tool’s life with advanced TMS is perhaps the most effective way to do that right now.

Next Generation Tooling, a leader in innovative machining solutions, is pleased to announce a new partnership with ARNO USA. Under this partnership, Next Generation Tooling will represent ARNO USA’s advanced cutting tools and machining solutions in California and Nevada.

This strategic alliance is set to enhance the availability and support for ARNO USA’s high-quality products across key industrial markets in these states. Customers in California and Nevada can now benefit from the local expertise and support provided by Next Generation Tooling, ensuring they receive the most effective and latest technological advancements in tooling systems.

“Partnering with ARNO USA aligns with our commitment to providing the best machining tools and support in the industry,” said Chris Savoliainen of Next Generation Tooling. “This collaboration not only expands our product range but also strengthens our service capabilities across California and Nevada.”

ARNO USA is known for its innovation and excellence in the manufacturing of cutting tools. 

Next Generation Tooling will be organizing demonstrations across California and Nevada to showcase the comprehensive range of ARNO USA products. 

Ceramic cutting tools have excellent wear resistance at high cutting speeds and Haydale Ceramic Technologies (HCT), a world leading manufacturer of Silicon Carbide (SiC) ceramic materials, has the largest installed capacity for volume production across America, Europe and the APAC regions.

HCT developed the world’s first whisker reinforced tools, and continues to lead in materials engineering and innovation in this category.
​
Produced in Greer, South Carolina, their Silar® cutting tools are manufactured using the highest quality SiC products, particulate, fibers and microfibers.

​The inclusion of SiC whiskers provides hardness second only to diamond. Whisker-reinforced cutting tools offer both increased toughness and wear resistance, making them ideal for machining a variety of workpiece materials including Ni-based alloys, cobalt-based alloys, hardened steels, gray cast, ductile, nodular irons, and mill rolls.

​Cutting with reinforced or whiskered, ceramic inserts requires high surface speed and balanced feed rates.

High cutting forces and high heat cause the metal to plasticize while the Silar ceramic substrate remains in-tact.

Whisker-reinforced cutting tools offer both increased toughness and wear resistance, making them ideal for machining a variety of workpiece materials including Ni-based alloys, cobalt-based alloys, hardened steels, ductile, and nodular irons, and mill rolls.

Silar cutting tools are designed for heavy material removal in roughing and semi-finishing applications and offer the perfect solution for high-speed machining of heat resistant super alloys.
​

• More than 10x the metal removal rate compared to traditional tungsten carbide cutting tools
• Excellent fracture resistance
• Increased hardness and toughness
• Extreme heat and wear resistance
• Dimensional stability
• New and novel CT-10 grade of whiskered tools that delivers superior surface finish compared to traditional whisker tools

Silar® whisker reinforced ceramic cutting tools are designed for heavy material removal in roughing and semi-finishing applications.
They offer the perfect solution for high-speed machining of heat resistant super alloys (HRSA) – Inconel, Waspalloy, Haynes, Monel, Rene, Incoloy, A-286, Nimonic, Udimet, etc.
​
The Silar® CT-25 Grade offers a comprehensive and advanced range of high-speed cutting tool solutions while Silar SBN570 is a high-content CBN grade specifically designed for finishing Heat-Resistant Super Alloys (HRSA's). The high CBN content in SBN570 ensures superior cutting performance and extended tool life when dealing with these challenging materials. It can withstand the high temperatures generated during machining, allowing for efficient and precise finishing operations.

It is essential for turning and milling tools in automotive applications to wear evenly with minimal maintenance in the most demanding applications.
To meet the workflow and high output demands, Haydale has a range of inserts for the automotive industry using SiC whiskers that are long-lasting and deliver consistent and reliable results as well as:

• High Fracture resistance for consistent cutting in interrupted and continuous operations
• High DOC capability (Max .100”)
• Speed capability of 2,400+ SFM in cast iron l Feed rate capability of .018” + IPR

Silar® inserts are designed for heavy DOC material removal in cast iron, compacted graphite iron (CGI), ductile iron, nodular iron, hardened steels (transmission components), white iron, chilled iron, and powdered metals. The high hardness allows Haydale to machine these extremely abrasive materials with extended tool life vs. traditional ceramics

Haydale's Silar® inserts are designed for heavy DOC material removal in cast iron, compacted graphite iron (CGI), ductile iron, nodular iron, hardened steels (transmission components), white iron, chilled iron, and powdered metals.

If you would like to determine if Silar Ceramic cutting tools are right for your application, get in contact with us! 

OSG is  pleased to announce the expansion of our PHOENIX® PDZ offering with the addition of the NEW PDZ-3D indexable flat drill.

The following list numbers are associated with the OSG PHOENIX® PDZ Series Expansion:

• NEW! List #52514         OSG PHOENIX® PDZ-3D (inch)
• NEW! List #78538         OSG PHOENIX® PDZ-3D (metric)

The PHOENIX® PDZ  indexable flat drill offers the following features & benefits:

• Flat bottom cutting-edge configuration is compatible with a wide range of applications - drilling, counterboring, inclined surfaces 
• Enhanced muscle breaker allows for superior chip breaking capability during drilling, counterboring and turning 
• High precision finishing on flutes improves rigidity, efficient chip evacuation and reduces cutting force 
• Available in Inch and Metric sizes

Today, Performance Micro Tool end mills are approaching diameters and tolerances thought impossible just a few years ago. Their unique manufacturing ability has led to many firsts including the world's first 5 micron end mill.

PMT's  in-stock and custom end mills are used in some amazing applications - from designing medical diagnostic tools for use inside the body to developing micro components for U.S. fighter jets.

The PMT product line and unique quality controls assure customers of superior end mill performance and longevity. They also offer the shortest lead times in the industry!

PMT Features

• End Mills from 5µm diameter to 1/8"
• Drills from 0.002" diameter to 1/8"
• Extremely fast turnaround on special tools
• Proprietary SPC analysis tools
• Shortest lead times in the industry
• Competitive pricing
• Made in the USA

​PMT Applications

• Electronics, Medical. Aerospace and Micro-Robotics
• Prototyping
• Die Molds
• Steel Rule Die
• Engraving
• Hobby and Specialty