Here's a look at some of the new products and special offers from our manufacturers! You'll want to check them out in-person at the show, on-line during the show or contact us and we can stop in and get into the details at your shop with one of our guys.
BIG DAISHOWA High-Performance Tooling Solutions
BIG DAISHOWA designs, manufactures and markets premium high-precision tooling systems and solutions for the automotive, military, aerospace, energy, and micro-technology industries. BIG DAISHOWA is the North American representative of Speroni tool measuring machines, Sphinx high performance drills, mptec measuring stands, Tekusa spindle cleaners and the UNILOCK zero-point workholding system
Be sure and check out the two special offers:
Carmex Precision Tools, LLC
Carmex Precision Tools specializes in carbide cutting tools for thread turning & thread milling. They will be showcasing a full line of tools for Swiss machines, including turning, back turning, grooving & parting.
Jergens Inc is a global manufacturing leader of CNC machining custom workholding products. Today, you'll find their vises, clamps & fixturing systems, tooling components, at work in just about every segment of the metalcutting industry.
Check out their innovative engineered solutions like the patented
Platinum Tooling has been hard at work searching to find the highest quality machine tool accessories in the market…and we think they’ve done it! Platinum Tooling will be showcasing the following products at IMTS:
Techniks Tool Group
Techniks Tool Group (TTG), the parent company of Techniks and Parlec, is one of North America’s largest providers of best-in-class tooling solutions for CNC machining centers. Check out the complete list of products they will be demonstrating at IMTS:
The exclusive importer of Heimatec live and static tools, Platinum will offer 1:4 speed increasers for most Citizen machine models.
Platinum Tooling Technologies, Inc., the exclusive importer of Heimatec live tools, angle heads, and multi-spindle heads, is excited to announce their extended product offering to the current Citizen tool program.
In addition to the standard live and static tools, they will offer 1:4 speed increasers for the most current Citizen machine models. Designed to optimize the machine’s parameters, these precision tools are efficient and cost effective.
Originally developed for the manufacture of precision parts in the watch industry, Swiss-type CNC Automatic Lathes are now widely used throughout the industry to produce automotive components, screws and pins for the medical industry, and precision parts for electrical engineering.
Platinum Tooling and Heimatec’s goal during the development of this line was to construct a series of tools that would offer the greatest possible processing quality and longest service life, while additionally enhancing the machine’s capabilities with the use of speed increasers. To achieve this, Heimatec incorporates the highest quality bearings, ground gear components, spindles, and housings to produce superior tools with maximum rigidity.
In addition to Citizen, Platinum Tooling is constantly striving to expand their tooling programs to include superior quality products to enhance machining operations, increase productivity, and create cost savings opportunities.
Hommel + Keller QUICK Line of Knurling & Marking Tools Added to the Platinum Tooling Family
Platinum Tooling is excited to introduce the Hommel + Keller QUICK line of Knurling & Marking Tools. These quality, precision tools are a perfect complement to Platinum Tooling's existing machine tool accessory lines.
The QUICK product line offers innovative solutions for diverse cut & form knurling applications. These tools are available for use on a wide range of workpiece diameters including small tools for Swiss type lathes.
The QUICK marking tools make it possible to mark workpieces with a variety of geometries in a matter of seconds. These tools are customizable and available in 2 different size diameters.
Platinum Tooling President Celebrates Four Generations and 100 Years in Metal Cutting
In a world where machine shops are struggling to stay open and maintain their business and in a day when “going into dad’s business” is not what it once was, Platinum Tooling Technologies, Inc. is an exception to the rule. Located in Prospect Heights, Illinois, the company is set to reach an important milestone.
In 2022, company President Preben Hansen and his family will celebrate 100 years working in metal cutting and four generations of Hansen men in the industry. How cool is that?
The story began with Preben’s grandfather, Louis Eckart Hansen, who learned his trade in Copenhagen, Denmark in the early 1900s. Louis worked as a machinist in the Danish Navy’s repair facility. Preben’s father, Svend Eckart Hansen, honed his skills under the guidance of Louis.
In 1958, Svend emigrated with his family, including young Preben, to the U.S. Despite not knowing English, he found employment within days of arriving in Chicago, because of his skill as a tool maker. Svend began his career as a machinist and ended it in the 1990s as a master tool maker at Ramcel Precision Stamping and Manufacturing LLC in Northbrook, Illinois.
With manufacturing and tooling in his DNA, Preben worked in the machine shop of the former Fulton Machine Company in downtown Chicago, while attending the University of Illinois/ Chicago and pursuing a degree in engineering. Following college, he worked in the shop at Oakley Industries building custom machinery.
After several years in the shop, Preben moved to the front office and into an inside sales position. Later, at Jemco Tool & Die, he learned programming and set-up on their CNC lathes and machining centers which was his introduction to machine tools and their accessories. His next job was at HPI, now known as Pioneer Heartech Precision Inc., a distributor of tool holders and related products, in Elk Grove Village, Illinois.
Preben started as an Outside Sales representative of tool holders and rotary tables, then became the company’s Sales Manager. This was followed by work at Lyndex-Nikken, another machine tool accessory supplier in Mundelein, Illinois. Here, Preben was introduced to live tools and once again worked as Sales Manager.
In 2010, Preben started a joint venture with heimatec GmbH, becoming the President of Heimatec, Inc., a company specializing in live tools, angle heads and multi-spindle drill heads. In 2018, Heimatec, Inc. was purchased by Platinum Tooling Technologies, Inc. with headquarters located in Prospect Heights, Illinois. Preben Hansen is the COO and President at Platinum Tooling.
In total, Preben has over 30 years of experience in the machine tool accessory market and over 40 years in the manufacturing industry. Given his credentials, it’s no surprise that Preben has established himself as a leading authority on these topics in the North American machine tool accessory market. He often hosts knowledge bars at trade shows to SRO crowds.
In keeping with this family tradition, Preben’s son, Luke Hansen, joined his dad’s company in 2018 as a Technical Sales Specialist for several of the product lines sold by Platinum Tooling, including Tecnicrafts collets and guide bushings for Swiss machines. After graduating from high school, Luke joined the army in search of his calling and received great training there. Upon his discharge, he decided to put into practice the motivational and goal orientation skills he had learned in the military. In his current position at Platinum Tooling, Luke continues to expand his knowledge of the machine tool accessory market as well as build valuable relationships with the North American sales and distribution network of the company.
Reflecting on 100 years as a family in the manufacturing industry, Preben Hansen says, “The machine tool industry has been and continues to be an extremely vital part of our country’s continued success. My son Luke and I are proud to be 3rd and 4th generation professionals involved in this exciting industry.”
About Platinum Tooling Technologies, Inc.
Platinum Tooling Technologies, Inc. in Prospect Heights, IL, serves its growing North American customer base with an extensive inventory of machine tool accessories. Its experienced staff is dedicated to providing the most innovative tooling and technology. Platinum Tooling Technologies, Inc. serves the auto, aero, medical, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEMs worldwide, through its network of manufacturers’ representatives. Platinum Tooling is the importer of Heimatec, Henninger, Tecnicrafts and AMF Tooling for North America
OSG is pleased to announce the release of their NEW OSG PHOENIX® PDZ Flat Drill Series!
The OSG PHOENIX® PDZ is an indexable drill series designed for stable flat-bottom hole making. It is an ideal solution for a wide variety of materials such as carbon and alloy steel, stainless steel and cast iron.
The following list numbers are associated with the new OSG PHOENIX® PDZ Flat Drill series:
by Sean McIntosh, OSG District Sales Manager
OSG’s HY-PRO® CARB VGM end mill boosts productivity and lowers cost per part in aerospace bracket application.
Founded in 1951 in Phoenix, Arizona, United States, Allied Tool & Die Co. is a family-owned precision machine and fabrication company that specializes in the manufacturing of quality parts for aerospace, medical, communications and commercial industries throughout the world.
Seventy years since its establishment, this privately owned shop has grown with multiple facilities and an estimated 32,000 square feet of manufacturing space in Phoenix, Arizona.
One of the challenges Allied Tool & Die faced recently was the machining of aerospace brackets made of Inconel 718. As is with most shops, machining Inconel 718 is time consuming. Moreover, due to the material’s special high strength and heat resistance properties, short tool life is a common obstacle.
In search for performance improvement, Allied Tool & Die CNC Process and Machining Manager Jamie Lerma reached out to his local OSG representative for new solutions. Lerma had worked with OSG previously on a 13-8 stainless steel application by utilizing OSG’s HY-PRO® CARB VGM series end mill to achieve high-efficiency milling.
OSG’s HY-PRO® CARB VGM is a high performance variable geometry end mill series. Its variable index and unique flute geometry enable the reduction of vibration and chatter, promoting smooth and stable cutting with low cutting forces.
With the addition of OSG proprietary multi-layer EXO coating, higher wear and heat resistance is achieved to prolong tool life. OSG’s VGM offering features 5-, 6- and 7-flute lineups, and is available with multiple lengths of cut, with both square end and corner radius variations. This series is suitable for carbon steels, alloy steels, die steels, stainless steels, cast iron, nickel alloy, titanium, and hardened steels up to 45 HRC.
For the 13-8 stainless steel application, the VGM end mill dominated the machining result by extending tool life from seven parts to 21 parts per tool. The parts were also completed in half the time and the tool cost is also cheaper than the competitor tool. Lerma was so impressed by the VGM end mill that he decided to apply the tool to the Inconel 718 aerospace bracket application.
Allied Tool & Die was previously using a high feed indexable milling cutter for the Inconel 718 aerospace bracket application. However, the amount of time and money spent on changing the inserts was less than desired.
The previous competitor tool was used at 150 SFM (45.7 m/min), 0.009 IPT (0.23 mm/t), 0.05 Aa (ap = 1.27 mm) and 0.75 Ar (ae = 19.05 mm).
After reprogramming to utilize OSG’s 0.5-inch diameter 5-flute VGM carbide end mill with a 0.030-inch (0.762 mm) corner radius and 1.25-inch (31.75 mm) length of cut (EDP# VGM5-0143), the cutting parameters were changed to 250 SFT (76.2 mm/min, 2,548 min-1), 0.0022 IPT (0.056 mm/t, 713 mm/min), 0.75 Aa and 0.035 Ar.
The application went from a 4-hour cycle time to just one hour and 45 minutes.
Allied Tool & Die no longer had to keep stopping the machine to rotate or change inserts, which they were doing four times per part previously.
By switching to the VGM end mill, the tool was loaded, and the job did not have to be tended to until the part was completed.
In terms of efficiency improvement, Allied Tool & Die estimated that the tool change has generated a cost savings of $6,875 USD on the Inconel 718 aerospace bracket parts. Moreover, with a lower tooling price versus the previous milling cutter, the cost of tooling also decreased by almost $100 USD per part.
With the VGM end mill, Allied Tool & Die was able to machine Inconel 718 at an astounding 250 surface feet per minute (76.2 m/min) – a speed that is only commonly seen in alloy or stainless steels, not HRSA materials.
With the recent successes, Allied Tool & Die’s CNC Programmer John Hernandez decided to apply the VGM end mill into most jobs he programs. Being such a versatile tool, the VGM can be used to machine anything from common carbon steels up to the nickel alloys required by the aerospace industry.
BMT is one of the newest technologies for Mill Turn machines and it is a more rigid solution than more traditional VDI holders. When the tool holder is mounted to the turret, four screws are used to tighten the tool holder, and is further secured with keys that are located on the turret face.
This process eliminates the need for indicating the tool holder to straighten it, which is normal with more traditional VDI tool holders.
The Operator does not need to adjust the straightness for the BMT toolholder. BMT holders are more rigid, and are often preferred for heavy duty cutting. With BMT Holders no need to adjust the straightness.
Parlec has been making BMT65 tool holders for one of the largest machine manufacturers in the world for many years. They have the know-how to produce top-quality BMT65 tooling to the most exacting standards.
Parlec BMT65 holders match Haas BMT’s in design, dimensions, and material
Ductile iron has a higher abrasion resistance due, in large part, to the high % of graphite that acts as a graphite lubricant
Adjustable coolant delivery ports are included on all Parlec BMT65 tool holders.
American-made tooling is on-the-shelf and ready to go into production – today!
Our NEWS blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling & at other times it's by one of the manufacturer's we represent.
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