We are very excited to announce that David Edge has joined the Next Generation Tooling team. David has a wealth of experience from his 45+ years in the metalcutting industry. He not only knows the technical aspects of cutting tool applications but also the procedural functions that are important to manufacturers, Industrial distributors and machinery dealers.
David began his career in 1972 as a manufacturing engineer in turning applications, with Pneumatic Auto Turret lathes, Tracer lathes and manual Turret lathes. He cut his teeth in sales for 11 years as a cutting tool specialist for Valenite in the Bay area.
He moved north to work for RTW and Iscar where he managed Washington, Oregon and Western Canada for the many aerospace applciations in that area. In 2012 he moved back to the Bay area to manage Northern California for Tungaloy.
David also brings first hand experience as a distributor from his time at J&L Industrial Supply and Aronson-Campbell Industrial Supply as a carbide application engineer. He has a deep understanding of what the expectations are of a industrial distributor from a manufacturer.
David also has an inside knowledge of the expectations of a machine tool dealer from his time back in the late 1980's working at Selway Machine Tools.
We where very excited to meet and greet many of our customers at the 2017 Western Tool & Supply Open House.
It was held at their San Jose, CA. on September 21- 22, 2017.
We featured quite a few featured products from our principals during the two day event. It was great discussing lots of technical applications that machinists brought to us!
Masa Tool has just introduced the F20M10 Cartridge as the latest expansion of the Microconic™ system . The System was developed specifically for holding workpieces from Ø0.15mm to 10mm (Ø0.006" to 0.390") in any machine that has a collet-type chuck.
The new F20M10 Cartridge is compatible with spindles that accept Schaublin F20, Southwick & Meister TF20, KEB (MasWerks) MC20, Hardinge TF20 / 4611 collets to name but a few.
The Microconic™ system and F20M10 Cartridge has unsurpassed concentricity: Our manufacturing tolerance is 3µm(.0001") and we guarantee our cartridges to be within 5µm (0.0002") in production use in your machine.
The F20M10 Cartridge fits the following models of Swiss Machines as well as several others.
Micrograd™ Face Dial Wrench permits accurate clamping pressure adjustment
We are very excited to announce a new partnership with 5th Axis Workholding located in San Diego, CA. 5th Axis has created a very nice dovetail workholding system for use in 5 axis milling and can also be used in turning. Please give them a big welcome to out family of principals!
5th Axis Workholding was created out of shear necessity. When Co-CEO’s Steve Grangetto and Chris Taylor started 5th Axis Inc. in 2005, they immediately recognized the need for quality workholding that addressed many of the common issues machinists encounter when moving into the 4th and 5th axis machining.
“Fixturing may be the ultimate in problem-solving,” he continues. “If you don’t start with a good, solid fixture – in either 3- or 5-axis work – you’re not going to end up with a good part. More axes just add more layers of complexity.” “A lot of people still aren’t used to thinking in 5 axes when it comes to fixturing,” observes Chris. “They often design them to get a part on and off quickly, without stopping to think about clearance issues.” In 5-axis work, A- and B-axis movement can seriously impact Z-axis clearance. Careless designs invite costly crashes. Longer tools lessen some clearance issues, but introduce problems of their own.
“Fixturing may be the ultimate in problem-solving. If you don’t start with a good, solid fixture – in either 3- or 5-axis work – you’re not going to end up with a good part. More axes just add more layers of complexity.” “When the fixture is right at the beginning,” Steve continues, “we can let the machine take care of most other problems. But, there are one or two areas that require further attention . . .”
Masa Tool introduces a 5C Microconic cartridge that maintains 5 µm concentricity and is now available for machining centers, CNC lathes, CNC mills, gang-tool lathes, like Omniturn, CNC mill/turn, like Nakamura, Miyano, Mori-Seiki, and even rotary indexers as well as tool and cutter grinders!
BIG Kaiser brings flexible workholding to 5-axis machine tables by surrounding Unilock zero-point quick-change receivers with a grid pattern. The benefits of 5-axis machines are greatest when workholding is based on the size and shape of the workpiece instead of the limitations of the table interface. By providing multiple workholding opportunities, Unilock users quickly integrate most workholding products and keep their machine spindles up and running.
Providing BIG Kaiser with a drawing of your machine table (or the make and model number) is all it takes to get started. Clients can also request production drawings or use third party suppliers. BIG Kaiser offers several flexible machine table interfaces, some of which can be delivered as turnkey solutions. We can pull workpieces down onto the table to maximize the available envelope, or elevate workpieces for complete 5-sided access.
To be competitive in today's market, all machines need efficient workpiece handling. Efficient part loading systems are always included in the acquisition of high-volume manufacturing cells but all too often getting fixtures on and off the CNC milling machine is forgotten. In today's market, time is money. The UNILOCK system from Big Kaiser removes set-up time and replaces it with production time.
How it works
The UNILOCK utilizes spring pressure to drive wedges against a tapered wedge lock (clamping knob). Air pressure is used to compress the springs, releasing the wedge lock. Clamping is achieved by bleeding the air pressure out of the chuck. To facilitate palletization, the clamping knob is attached to a base plate, fixture or directly to a workpiece. The result is quick and repeatable clamping.
During day-to-day use, chucks can be cleaned with compressed air. The fit between the clamping rams and the chuck body will not allow air pressure to push chips inside of the chuck. If you get chips in the clamping pocket, simply blow them out with an air gun. When open, the wedges completely retract. The one-to-one length to diameter ratio of the pocket is easily blown out. There is no need for a vacuum. The 40mm tall by 40mm diameter clamping knob is extremely stable and can double as a foot when moving fixtures and workpieces around the shop. You will not need protective sleeves or special shelving when storing or transporting UNILOCK palletized fixtures or workpieces. Male and female threads are available in multiple sizes.
Fixtures and many workpieces are easily adapted to the UNILOCK clamping knobs. Tremendous savings are available if the fixture or workpiece can be reoriented
or transferred to machine additional faces while remaining attached to the UNILOCK clamping components. On horizontal machines with columns, fixtures can be rotated 90 degrees or moved to the top. Transferring fixtured parts through as many operations as possible eliminates additional fixtures and clamping/unclamping time. Less clamping and unclamping of parts also reduces scrap and improves feature-to-feature accuracies.
Once you grab the part, you can use the UNILOCK to send it to as many operations as possible without removing the part from the fixture. UNILOCK positions and clamps from one face leaving the other faces available for machining. Rotary tables, angle/sine plates and multi-sided tombstones facilitate part reorientation for subsequent operations.
Give us a call if you have an workholding application that costing you money and let's see if we can come up with a UNILOCK solution
Our blog section is written by several different people. Sometimes, it from our team here at Next Generation Tooling at other times it's by one of the wonderful manufacturer's we represent in California and Nevada